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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)

Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)
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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)

Product catalog summary
Correct Use and Application
  • General: The DTP03-R500 Drum Lifter must be used according to instructions to prevent damage or injury. It adheres to relevant standards.
  • Foreseeable Misuse: Operators should not exceed the maximum load, travel with raised loads above 500mm unnecessarily, or alter the unit's specifications.
  • Approved Conditions: Suitable for dry industrial environments, temperature range -20°C to 40°C, on secure, level surfaces.
Proprietor Responsibilities: Ensure safe use, proper understanding of instructions, and no unauthorized modifications.
Safety Regulations: Only trained personnel should operate the unit, and safety devices must remain enabled.
Unit Description
Details the components and features of the unit.
Unit Operation
  • Initial Setup: Instructions for connecting to drums and removing from pallets.
  • Drum Catch Variations: Different configurations and applications.
Maintenance, Troubleshooting, and Consumables
  • Maintenance Checklist: Regular checks on oil, guarding, and wheels are essential.
  • Troubleshooting: Guidance on resolving common issues.
  • Consumables: Parts and disposal regulations.
Technical Specification
Detailed specifications and arrangement of the unit.
Decommissioning the Unit
  • Prior to Decommissioning: Steps for safe decommissioning and disposal.
  • Recommissioning: Guidelines for recommissioning post-decommissioning.
  • Safety Tests: Regular tests required, especially after incidents.
Ignition Risks and Environmental Hazards
Static electricity can cause ignition risks. Ensure earthing chains are fitted and cables are undamaged.
Lifting and Transporting the Unit
Lift on level surfaces with secured gear. For transport, secure with belts and wedges.
Unit Overview and Operation
Designed for handling drums on flat floors. Operators must read the manual and wear PPE. Drum catch is adjustable for various sizes.
Maintenance and Troubleshooting
Regular checks on brakes, components, and hydraulic operations. Troubleshoot overloads and oil levels.
Technical Specifications
Safe working load is 350kg. Store in a dry, frost-free environment if not in use.
Final Decommissioning and Disposal
Comply with local regulations for disposal, especially for batteries and electronic systems.
Recommissioning
Reconnect battery after checks. Follow maintenance and pre-start checklists.
Safety Tests
Annual inspections or after incidents by qualified inspectors focusing on safety.
Technical Support
Contact STS Technical Support at +44 (0) 1736 851050 for assistance.
Usage Instructions
Use equipment only for intended purposes and as per instructions.
See more

Catalog excerpts

Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-1

Drum Lifter Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-3

Only operation manuals written in English are the original instructions, versions provided in any other language then become a translation of the original instructions. The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with all relevant directives and standards. Foreseeable Misuse of the Unit Personnel must take care...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repai rs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-9

Section II – Unit Description The drum lifter is designed for lifting, lowering and transporting drums around the workplace as well as on and off of pallets. The instructions in this manual should be adhered to at all times, failure to do so could result in minor or serious injury to the operator and/or other personnel. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING LOAD...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-10

Section III – Unit Operation IMPORTANT Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I – Correct Use and Application’ for more information. Initial Setup and Connecting to Drums Each drum lifter is fitted with a universal drum catch which is adjustable in both height (vertical) and reach (horizontal). This unique adjustability means that each lifter can handle a wide variety of drum types and sizes...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-11

• Lift the rack by operating the pump handle so that the catch rises above the top lip of the drum. • Push the unit forward so that the top hook engages the drum. • Lower the rack slowly by turning the lowering lever anti-clockwise ensuring that the top hook engages over the top lip of the drum and that the bottom toggle secures beneath the drum lip. • The drum is now ready to be lifted. • Pump the hydraulic handle to raise the drum to the desired height. • Remove drum from the pallet by slowly pulling the drum lifter away. • When clear of the pallet and transporting the drum, keep the drum as...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-12

Universal Drum Catch Variations The universal drum catch has been designed so that a variety of positions can be used to fit different sized drums. Changing the hole that the top catch is located in increases the reach by a further 10mm by each hole placement. The top hook must always be placed in the shortest possible position. By removing the top pin, the top hook can be turned over so that the sticker is upside down. This gives the top hook a further 5mm of reach. Ensure that the pin is reinserted and secured before lifting. If required, the retractable support pad can be folded out to keep...

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Drum Lifter - DTP03-R500 - Instruction Manual (Manual drum lifter DTP03-R500)-13

The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 - Correct Use and Application' for more information. NOTE: Maintenance must only be performed by a...

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