ATEX Pedestrian Stacker Truck - Operation Manual
19Pages

STP07-FAC01-Ex ATEX Rated Pneumatic Hydraulic Stacker with Stainless Clad Forks Bespoke Handling Equipment Ltd. Leedstown Hayle Penzance TR27 6DS

General The unit described in the present operating instructions is designed for lifting, lowering and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the unit or property. Correct Application NOTE: The maximum load must not be exceeded. The load must be lifted by the attachment provided by the manufacturer. Correct applications of this unit are as follows: - Lifting and lowering of loads - Transporting lowered loads - Maximum...

walking pace and with particular care. Type of loads to be carried The operator must make sure that the load is in a satisfactory condition. Loads must always be positioned safely and carefully. Use suitable precautions to prevent parts of the load from tipping or falling down. Prevent liquid loads from sloshing out. Unit Operation WARNING! Unsecured and incorrectly positioned loads can cause accidents Before lifting a load, the operator must make sure that it has been correctly positioned and does not exceed the unit’s capacity. - Instruct other people to move out of hazardous area of the...

Thorough and expert servicing is one of the most important requirements for the safe operation of the unit. Failure to perform regular servicing can lead to unit failure and poses a potential hazard to personnel and equipment. WARNING! The application conditions of a unit have considerable impact on the wear of the service components. Lifting the Unit WARNING! Improper lifting by crane can result in serious accidents The use of unsuitable lifting gear can cause the unit to crash when being lifted by crane. Prevent the unit from striking ot her objects when it is being raised, and avoid any...

Section II – Unit Description The STP07-FAC01-Ex is a four-wheeled pedestrian stacker with stainless steel-clad forks. It is designed for use on level surfaces to lift and transport pallets of up to 1200mm x 1200mm in size with a maximum load of 1300kg. The unit is pneumatic hydraulic and is suitable for use in Zone 1 gas and dust areas. With the pallet on the floor and forks suitably positioned, the unit can approach the open side of the pallet. The unit is then pushed forward until the forks are fully inserted inside the pallet. The pallet can then be lifted and transported to the desired...

Section III – Unit Operation Lower/Lift Lever Emergency Stop IMPORTANT Before using the STP07-FAC01-Ex operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. The maximum weight of pallet that the unit should be used to pick up is 1300kg. Set Up 1. The STP07-FAC01-Ex requires a dry clean air supply, which should be connected to the unit via a flexible air hose fitted with a quick release coupling. The unit will operate with a maximum pressure of 9 bar. 2. The STP07-FAC01-Ex is now ready to use. Moving the...

The unit can then be manoeuvred to the desired location. Steering is controlled from the rear of the stacker. Travel at a constant speed. Adapt your travel speed to the conditions of the route and the load you are transporting. 6. When finished manoeuvring the rear parking brakes should be engaged. IMPORTANT – This unit is designed for use on flat and level floors only. Operation of the Control Lever Up and Down Requirements - Pallet fully engaged with forks, see ‘Engaging the Pallet’. - Load undamaged and load does not exceed the unit’s capacity. - Air supply of maximum 9 Bar is connected....

Once in position on the forks, as shown above, the pallet can be lifted using the Lift/Lower lever mounted on the control box. Always travel with the pallet as low as practical. Never attempt to lift a damaged pallet. IMPORTANT - Check steps 1-6 have been completed correctly before you lift the pallet off the floor. If you are in any doubt then contact the STS Technical support line. +44 1736 851 050 ISOLATE THE AIR SUPPLY WHEN NOT IN USE

Section IV - Unit Maintenance Maintenance Checklist The follow servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. OPERATORS SHOULD REPORT ANY DEFECTS ON THE STP07-FAC01-Ex TO THE APPROPRIATE PERSON, IF IN ANY DOUBT OR YOU NEED REPLACEMENT PARTS...

- Description of error - Current location / Company Bespoke Handling Equipment stackers are factory-equipped with Shell Tellus 32 oil for the hydraulic system. It is recommended to use as stated or an equivalent when replacing hydraulic oil. Trouble Shooting When trying to locate a fault, proceed in the order shown in the table. NOTE: Troubleshooting must only be performed by a suitably competent individual as decided by the company the equipment is intended for use with. If, after carrying out the following remedial action, the unit cannot be restored to operation, contact the...

Section V - Technical Specification Assembly Overview

Assembly Overview – Control Box

Bill of Materials - Control Box

Assembly Overview – Steering

Bill of Materials - Steering

General Arrangement SWL. 1300kg Net Mass. 535kg Max Noise Level. 79dBA

Section VI - Decommissioning the Unit If the unit is to be out of service for more than a month, e.g. for commercial reasons, it must be stored in a frost-free and dry room. All necessary measures must be taken before, during and after decommissioning as described hereafter. Prior to decommissioning Thoroughly clean the unit Test the brakes Check the hydraulic oil and replenish if necessary Apply a thin layer of oil or grease to any non-painted mechanical components Final De-commissioning and Disposal Final de-commissioning or disposal of the unit must be performed in accordance with the...