2023 Catalogue
16Pages

StoneShield ENGINEERING HV Solutions © 2023 StoneShield - Engineering, LDA. All rights reserved. Trademark StoneShield - Engineering, LDA The Developer of Robotic Solutions for The Wire Harness Industr y

Robotic Solutions CRAE - Connector Robotic Assy Equipment To assembly connector parts RoCAM - Robotic Connector Assembly Machine To assembly connector parts, with flexible hardware RPM - V+ RPM with Vision Inspection To punch pins from plastic mini connectors with final vision inspection Robotic Solutions The developer of robotic solutions for the wire harness industry. An engineering company specialized in the design and development of machines for industrial applications. Specialized in Robotics Applications Robot Integration Solutions for Automating Complex and Repetitive Tasks Worldwide...

Connector Robotic Assembly Equipment P/N: 01-03-0006 Robotic Connector Assembly Machine P/N: 01-03-0012 Applications: Assembly of individual components into connectors Technical Data: Assembly mini connectors in a fast and flexible way Dimensions: Length: Connections: Electrical: 230 VAC @ 50 Hz - 1 IEC standard male socket The CRAE – Connector Robotic Assembly Equipment, is a semi-automatic robotic system designed to assembly connector parts. It has the capacity to assemble 3 different sets and it handles all its distinct components (rubber, plastic, etc), using always the same hardware,...

Robotic Punching Machine with Vision P/N: 01-03-0004 Robotic Seal Inserter P/N: 01-03-0003 Connectors Tray (Pair) P/N: 08-06-0001 Technical Data: Break plastic pins from connectors Applications: Blind seal insertion into connectors Hard pins insertion into connectors Connections: Electrical: 230 VAC @ 50 Hz - 1 IEC standard male socket 230 VAC @ 50 Hz - 1 IEC standard male socket Touchscreen, buttons, tower LED, A robotic system designed to break plastic pins from connectors (punching system) in a fast and automatic way. It has an integrated vision system to inspect and validate the end...

Automatic Fuse and Relay Assembly P/N: 01-05-0001 Line Components: The system has the following independent modules, which can be combined in a line or work in standalone mode: Fully automatic assembly line to screw nuts, insert fuses and relays into fuse boxes, in completely assembled harnesses. Screw station, to screw nuts according to VDI2862 Category A norm; Fuse station, to insert fuses, at a rate of one fuse each 2 seconds; Relay station, to insert relays, at a rate of one relay each 2 seconds; Vision station, to inspect and validate the assembly process; Trolleys to carry the packed...

HV-Process Steps CUT TING SHIELD TAPING FINAL ASSEMBLY HARNESS PROCESSING Lambda Series: Kappa Series OPER ATIONS CENTER: ZONA INDUSTRIAL DE C A STELO BR ANCO RUA D, LT. 120, MOD. A1 6000 -790 C A STELO BR ANCO - P ORTUGAL TEL: +351 27 2 327 253 EMAIL: INFO @STSHIELD.COM WEB PAGE: W W W. STSHIELD.COM

Line Components: High-Voltage Robotic Fully Automated Line The system is made by the following components: A Dereeler. If double core wires are used, 2 units required; Kappa machine to cut the wires; HV-RAM: to perform the pre-assembly, handling of wires to Lambda for processing and retrieving wires from Lambda after processing; Lambda 240, for cable operations; Cable rack to store final product. Applications: Fully automated assembly line to cut, pre-assembly and perform cable process operations of HV cables (single and double core). The High-Voltage - Robotic Fully Automated Line...

High-Voltage - Robotic (pre) Assembly Machine P/N: 01-03-0007 Cobot Cables handled by Cobot Dedicated feeders 5 components Tacktime 32 sec. Robot Cables handled by operator Dedicated feeders 4 components Tacktime 18 sec. - Robot - Cables handled by Robot - Dedicated feeders - 3 components - Feeds Komax’s Lambda 240 directly and stores processed cables into rack - Tacktime 15 sec. Applications: Pre-assembly of connector’s parts in HV cables The HV-RAM, High-Voltage Robot (pre) Assembly Machine, is a solution for assembling HV cable components, using Cobots or Robots in pre-assembly (before...

High-Voltage - Final Assembly P/N: 01-06-0005 High-Voltage - Taping Machine Final assembly of HV connectors. Technical Data: Dimensions: Dimensions Technical Data: Precise shield taping of HV cables with 5 (up to 9) mm tape width. Connections: Electrical: Connections: Electrical: 230 VAC @ 50 Hz - 1 IEC standard male socket standard male socket Touchscreen, buttons, tower LED The HV-FA – High-Voltage – Final Assembly is a system designed to perform the final assembly of HV connectors, in a controlled and monitored way. The HV-TM, High-Voltage Taping Machine, is a spot taping machine...

High-Voltage - Semi-Automatic Component Assembly P/N: 01-06-0001 High-Voltage O-Ring Inserter P/N: 01-06-0002 Applications: Assembly of flaps’ modules of EVs’ charging ports Technical Data: Technical Data: O-Ring insertion into HV cables’ terminals. Dimensions: Dimensions 230 VAC @ 50 Hz - 1 IEC standard male socket 230 VAC @ 50 Hz - 1 IEC standard male socket The HV-SACA, High-Voltage - Semi-Automatic Component Assembly, is a machine designed to assemble, in a controlled way, the flaps' modules of EVs' charging ports. The HV-OI, High-Voltage - O-Ring Inserter, is a machine designed to...

High-Voltage Interactive Assembly Table High-Voltage - Tube Inserter P/N: 01-06-0004 Applications: To perform the assembly of HV harnesses in an interactive way. Technical Data: Technical Data: Insert tubes into HV long tubes Connections: Electrical: Connections: Electrical: 230 VAC @ 50 Hz - 1 IEC standard male socket 230 VAC @ 50 Hz - 1 IEC standard male socket Touch buttons, tower LED The HV-IAT, High-Voltage - Interactive Assembly Table, is a machine designed to guide and assist operators during the assembly of HV cables’ harnesses. The HV-TI – High-Voltage Tube Inserter is a system...

Flexible Taping Machine Simple Taping Machine Spot taping for bundling; fixating; insulating; marking, labeling, etc. of normal and end-splices Technical Data: Bundle diameter: Minimum bundle length: Tape width: Tapes allowed: Any standard adhesive tape Technical Data: Spot taping for bundling; fixating; insulating; Connections: Control Module: Taping Head: 1 IEC standard male socket quick-coupler socket – Ø 8 mm Interface: quick-coupler socket Touchscreen, barcode, The FTM - Flexible Taping Machine, is a workbench taping machine for performing spot taping to insulate or bundling splices...