IN-LINE A

IN-LINE A
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IN-LINE A

Product catalog summary
Technical Characteristics
The gear units feature a monolithic structure for enhanced rigidity, suitable for high load applications without deformation. The internal design optimizes lubricant flow, reducing noise and improving sealing. A modular output flange offers versatility for various applications, and single-stage gearboxes are included for high output speed requirements in industrial settings.
Designation and Versions
The document details the designation system for gearboxes, covering input and output versions, sizes, reduction numbers, and ratios. It includes a table of configurations and combinations with IEC motors, highlighting standard and optional shaft/flange dimensions.
Lubrication and Load Capacities
The gear units ensure effective lubrication across all moving parts, minimizing noise and enhancing sealing. Axial and radial load capacities are specified to handle significant operational demands.
Performance and Dimensions
Performance tables for gearboxes and gearmotors are provided, detailing capabilities. Dimensions and key specifications for various models ensure compatibility with different industrial applications.
Mounting and Installation
Details on mounting positions and terminal box configurations are provided, with standard and optional positions outlined. Correct installation procedures are advised to ensure optimal performance and longevity.
General Information
The document provides technical specifications and guidelines for lubrication and mounting of gearboxes, emphasizing the use of synthetic oil (ISO 320 viscosity) for optimal performance. Tables detail required oil quantities for various gearbox sizes and mounting positions.
Specifications
1. Gearbox sizes 32, 40, 50, and 60 are supplied with synthetic oil; sizes 80 and 100 require oil lubrication but are supplied without lubricant.
2. Mounting position must be specified when ordering.
3. Oil quantities are approximate; users should refer to the level mark on the gear unit for correct lubrication.
Mounting Positions
Specifying the mounting position during ordering is crucial. If unspecified, gearboxes are supplied with plugs arranged for position M1. A breather plug is included only with gearboxes having more than one oil plug.
Lubrication Guidelines
1. Synthetic oil is recommended.
2. Tables 2.1 and 2.2 provide oil quantities for different gearbox sizes and mounting positions.
3. Gearbox sizes 25, 35, 40, and 50 are supplied with synthetic oil; sizes 60, 80, 100, and 120 require oil lubrication but are supplied without lubricant.
Axial and Radial Loads
Tables (2.3 and 2.4) list permissible radial and axial loads for input and output shafts, with formulas to calculate permissible axial loads based on radial loads.
Warnings
1. Mounting position must be specified when ordering; otherwise, default plug arrangements are supplied.
2. Deviations from standard plug arrangements must be agreed upon with the manufacturer.
3. Specific assembly positions will be indicated on gearbox labels.
Additional Notes
Guidelines for handling radial loads not applied on the center line of the shaft are provided, with specific multipliers for calculating permissible loads based on distance from the shaft extension.
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Catalog excerpts

IN-LINE A-1

RIDUTTORI COASSIALI IN-LINE GEARBOXES STIRNRADGETRIEBE A Caratteristiche tecniche Technical characteristics Technische Eigenschaften Carichi radiali e assiali Axial and overhung loads Radiale und Axiale Belastungen Prestazioni riduttori Gearboxes performances Prestazioni motoriduttori Gearmotors performances 1.1 Caratteristiche tecniche La progettazione di questa serie di riduttori è stata impostata su una struttura monolitica di straordinaria rigidezza: questo permette l’applicazione di carichi elevati senza rischi di deformazione, che ne comprometterebbero le prestazioni. Inoltre la particolare forma interna della carcassa, consente un orientamento del flusso del lubrificante atto a raggiungere tutte le parti in movimento, ad evitare la rumorosità e a favorire la tenuta. Un’altra novità è rappresentata dalla flangia uscita riportata che consente una grande versatilità di applicazione. Grazie alla ormai consolidata esperienza nel campo dei riduttori ad ingranaggi coassiali a 2 e 3 stadi, abbiamo realizzato il monostadio: il giusto rapporto coppia/costo per le applicazioni industriali dove è richiesto un alto numero di giri all'albero uscita. 1.1 Technical characteristics The design of this range of gear units is based on one body piece casting giving increased rigidity. This allows to apply high loads without risks of deformation which might negatively affect technical performances. The particular internal shape of the body directs the oil flow in a way to reach all moving parts while reducing noise levels and improving sealing tightness. Another piece of news is the modular attachable output flange to provide excellent versatility even in multiple applications. Thanks to the almost reinforced experience in the field of the in-line gearboxes at 2 and 3 stage, we realised the single stage: the right relation between pair/price for the industrial application where it is required an high number of output speed shaft. 1.1 Technische Eigenschaften Die Planung dieser Getriebeserie ist auf einer monolithischen Struktur mit ausgewöhnlicher Steifigkeit aufgebaut: dies ermöglicht die Anwendung bei hohen Belastungen ohne Verformungsgefahr, die die Leistung beeinträchtigen würde. Außerdem erlaubt die spezielle Innenform des Gehäuses eine gleichmäßige Verteilung des Schmierstoffes, der somit alle beweglichen Teile erreicht und außerdem Geräusche vermeidet und die Dichtung fördert. Ein weiteres neues Feature ist der Ausgangsflansch, der eine große Anwendungsvielseitigkeit ermöglicht. Aufgrund der fundierten Erfahrung im Bereich der zwei- und dreistufigen koaxialen Reduktionsgetriebe wurde der Einstufige konzipiert: das richtige Verhältnis Drehmoment / Kosten für industrielle. Anwendungen, die eine hohe Drehzahl am Zapfwellenende benötigen

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IN-LINE A-2

Input Version Output Version Reduction Ratio Input Version Designazione Motori Designation Motors Bezeichnung Motoren vedi tabelle prestazioni No indications standard diameter Diametro foro opzionale Optional hollow shaft diameter Keine Angabe Standard-durch messer Siehe Leistungstabellen Mounting positions Nessuna indicazione diametro standard Shaft Diameter Optionaler Hohlwellen durchmesser CODE: Example of Order Disponibile / available / verfügbar — Non disponibile / not available / nicht verfügbar — - P - P1 - P2 - F. - P/F - P/F. Per ulteriori informazioni vedere B3-B4 / For more details,...

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IN-LINE A-3

Versioni riduttori Gearboxes versions Ausführung Getriebes Versioni riduttori Gearboxes versions Ausführung Getriebes

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IN-LINE A-4

Versioni riduttori Gearboxes versions Ausführung Getriebes Applicabilità / Application / Applikationsmöglichkeiten Disponibile / available / verfügbar — Non disponibile / not available / nicht verfügbar 05 IR- Rapporto di riduzione (Vedi prestazioni). Tutti i valori dei rapporti sono approssimati. Per applicazioni dove necessita il valore esatto consultare il ns. servizio tecnico. IR - Reduction ratio (See ratings). Ratios are approximate values. If you need exact values for a specific application, please contact our Engineering. IR - Übersetzungsverhältnis (Siehe "Leistungen"). Bei allen Werten...

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IN-LINE A-5

Nella tab. sono riportate le grandezze motore accoppiabili (IEC) unitamente alle dimensioni albero/flangia motore standard In table the possible shaft/flange dimensions IEC standard are listed. Key: In Tabelle sind die möglichen Welle/FlanschAbmessungen IEC-Standard aufgelistet. Legende: Legenda: 11/140 (B5): combinazioni albero/flangia standard 11/120 : combinazioni albero/flangia a richiesta 11/140 : standard shaft/flange combination 11/120 : shaft/flange combinations upon request 11/140 : Standardkombinationen Welle/Flansch 11/120 : Sonderkombinationen Welle/Flansch 1.2 Designazione 06 IS...

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IN-LINE A-6

— No indications = standard diameter; — Keine Angabe = Standard-durchmesser 1.2 Designazione 06 IS - Albero Entrata — Nessuna indicazione = diametro standard; SD - Shaft diameter — No indications = standard diameter; optional diameter = see table. — Nessuna indicazione = diametro standard; diametro opzionale = vedi tabella. SD - Durchmesser Abtriebswelle — Keine Angabe = Standard-durchmesser Optionaler durchmesser = siehe Tabelle. [M2, M3, M4, M5, M6] Posizioni di montaggio con indicazione dei tappi di livello, carico e scarico; se non specificato si considera standard la posizione M1 (vedi par....

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IN-LINE A-7

Lubrificazione riduttori Gearboxes lubrication Schmierung Getriebes General information Si consiglia l’uso di oli a base sintetica. (Vedere a tale proposito le indicazioni riportate nel capitolo A, paragrafo 1.4) Nella tabella Tab. 2.1 sono riportati i quantitativi di olio necessari per il corretto funzionamento dei riduttori. The use of synthetic oil is recommended (see details in Chapter A, paragraph 1.4). Tab. 2.1 shows the quantities of oil required for correct in-line gearbox performance. Der Einsatz von synthetischem Öl wird empfohlen. (Siehe diesbezüglich die Hinweise im Kapitel A, Abschnitt...

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