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One-Way CEBMAG®

One-Way CEBMAG®

One-Way CEBMAG®

Product catalog summary
Introduction
The document discusses the need for CEBMAG backstops in the cement and pyro-processing industries, emphasizing the importance of preventing kiln rollback during power failures to avoid damage and ensure continuous operation.

Specifications and Design Features
The Marland One-Way CEBMAG Backstop is designed for kiln emergency drive systems, providing automatic control during shutdowns. Key features include a dust and oil-tight housing, a freewheeling clutch, and a precision machined worm and gear set. The unit is equipped with an electromagnetic brake for holding reverse loads and a centrifugal brake for controlled reversal.

Operating Conditions
The backstop is capable of operating in adverse conditions, such as wet or dusty environments, and includes features like an oil level indicator, drain valve, and breather-filter to maintain optimal performance.

Size Selection and Installation
Size selection is typically handled by the manufacturer, considering factors like motor specifications, drive arrangements, and voltage requirements. The document provides detailed dimensions and installation guidelines for various backstop sizes.

Emergency Drive Arrangements
Several alternative drive arrangements are outlined, each designed to ensure automatic operation and prevent uncontrolled kiln reversal. The document includes diagrams illustrating these configurations.

Conclusion
The Marland One-Way CEBMAG Backstop is a critical component for ensuring the safe and efficient operation of kilns in the event of power failures, offering robust design features and adaptability to various installation conditions.
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Catalog excerpts

One-Way CEBMAG®-1

Forwarded from Clutch Clutch An Altra Industrial Motion Company

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One-Way CEBMAG®-2

Operating Details The Need For CEBMAG Backstops For some time, the trend in the cement and other pyro-processing industries has been toward larger and more efficient kilns. Since these kilns operate 24 hours per day, month after month, it has been important to conserve power and avoid down time as much as possible. The high degree of efficiency in the mechanical power transmission that has evolved also means that the kiln can roll back due to the large off-center mass of material in the kiln when power failure occurs or at any time the main drive is shut down. Uncontrolled rollback carries the...

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One-Way CEBMAG®-3

Design Features and Size Selection Design Features A. The freewheeling clutch is contained in a completely dust and oil tight horizontally split housing, with provisions for supporting the freewheeling clutch, cam shaft, and secondary (worm) shaft. Liberal housing area is provided to insure adequate cooling of the lubricant. The freewheeling clutch elements are of the fully phased roller and cam type, consisting of cylindrical rollers contained in a precision machined cage, and actuated to engage all rollers simultaneously between the outer race and the inclined precision ground planes of the...

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One-Way CEBMAG®-4

Kiln Emergency Drive Arrangements CECON clutch and CEBMAG backstop on this modern cement kiln emergency stand-by drive is completely automatic in operation for remote, central station control. CEBMAG backstop prevents uncontrolled reversed runback of kiln. Drive arrangement as per Alternative A. 7 With Hooded Shaft STIEBER GmbH Hatschekstraße 36 | 69126 Heidelberg | Fon +49 (0) 62 21.30 47-0 | Fax +49 (0) 62 21.30 47-31 | [email protected] | www.stieber.de

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One-Way CEBMAG®-5

Kiln Emergency Drive Alternative Arrangements Alternative B Intermediate Shaft 7 With Hooded Shaft Kiln Drive Pinion Main Drive Speed Reducer Main Drive Motor Marland One Way CECON Clutch (A) permits emergency drive to remain stationary or to run while main drive is in operation (B) engages emergency drive automatically to main drive to rotate kiln when drive is off (C) engages automatically to rotate emergency drive when kiln reverses. Emergency Drive Speed Reducer Marland One Way CEBMAG Backstop (A) holds kiln from reversing when either main drive or emergency drive is shutdown (B) controls...

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One-Way CEBMAG®-6

Marland One-Way CEBMAG Backstops Cam Shaft with Marland Clutch direction of freewheeling rotation of cam shaft to be same as Emergency Drive Rotation, in order to drive kiln at reduced speed thru emergency reducer. Gear-Type double engagement flexible coupling Gear-Type double engagement flexible coupling Emergency drive shaft Emergency reducer shaft E* G Usable Shaft Length G Usable Shaft Length CEBMAG Backstop Size Rated Torque Capacity lb.ft. Shaft gap per coupling Manufacturer or customer specification. Shaft Dia. + .0000/-.0010 Coupling Bore -.0010/-.0015 Consult applicable Local and National...

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One-Way CEBMAG®-7

Electromagnetic disc brake spring-set and magnetically released, with external manual release to be used in case of current failure. Breather filter Oil fill plug /2 NPT Lead wire outlet for external connection to control circuit V 43/4 Clearance required to remove housing X dia. Centrifugal brake speed limiting control functions only during kiln reversal CEBMAG Backstop Size Drain valve Static oil level gage Static level indicated on housing Dimensions in Inches (For Reference Only) D These Dimensions Subject To Change Depending Upon Electrical and Other Variables. STIEBER GmbH Hatschekstraße...

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One-Way CEBMAG®-8

Warner Electric Marland Clutch Electromagnetic Clutches and Brakes - USA Roller Ramp and Sprag Type Overrunning Clutches and Backstops South Beloit, IL 61080 815-389-3771 For application assistance: 1-800-825-9050 Electromagnetic Clutches and Brakes - Europe Allonnes, France +33 (0)2 43 43 63 63 Precision Electric Coils - USA Burr Ridge, IL 60527 630-455-1752 Nuttall Gear and Delroyd Worm Gear Worm Gear and Helical Speed Reducers Wichita Clutch and Industrial Clutch Boston Gear Pneumatic and Oil Immersed Clutches and Brakes - USA Enclosed and Open Gearing, Electrical and Mechanical P.T. Components...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.