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- Intelligent wireless sensor networks for intralogistic applications
Intelligent wireless sensor networks for intralogistic applications
Intelligent wireless sensor networks for intralogistic applications
The document describes a digital shop floor solution utilizing intelligent wireless sensor networks for intralogistic applications. The system aims to optimize production processes by integrating industrial-grade components for flexibility and functionality. Key elements include device management, monitoring, user interfaces, access points, and a wireless network.
The Sensor Bridge software is the core of the system, serving as a service manager and interface to the user's IT infrastructure. It connects customer-specific applications with the wireless network and sensor data.
The system's IT integration is modular, allowing for easy customization and integration of user interfaces and necessary software modules.
The "Revolution PI" (RevPI) is an industrial PC pre-configured for operating the Sensor Bridge software. It includes an MQTT broker for component communication and offers options for additional software module installations. Multiple IPCs can be run in parallel for enhanced operational safety.
The wireless infrastructure, combined with access points, forms the basis of the digital shop floor solution. It provides a graphical user interface for configuration and monitoring, ensuring reliable information transfer.
The document provides detailed technical specifications for various components, including compliance with standards like EN 60947-5-1 and EN 61000-6-2. It specifies the protocol (sWave.NET®), ambient temperature range, voltage supply, frequency, wireless range, battery life, and conformity with international regulations.
Various sensors and devices are described, each with specific features such as wireless technology, easy mounting, configurable settings, and protection against environmental factors. Examples include the RF RW-NET tilting sensor, RF DSENS-NET wireless dolly sensor, and RF LDS-SPOT-NET wireless laser sensor.
- Standards: Devices comply with standards such as EN 60947-5-1, EN 61000 series, EN 301 489 series, and EN 300 220 series.
- Enclosure: Materials used include polycarbonate, ABS, and thermoplastic, with varying degrees of protection (IP 40 to IP 67).
- Protocol: All devices use the sWave.NET® protocol.
- Ambient Temperature: Ranges from -20 °C to +65 °C for most devices, with some variations.
- Voltage Supply: Devices are powered by replaceable lithium batteries or external power supplies.
- Frequency: Operates at 868.3 MHz (Europe), 916.5 MHz (Japan), 915 MHz (USA, Canada, Mexico), and 917 MHz (Brazil).
- Wireless Range: SW868/915/917 models have a maximum range of 450 m outside and 40 m inside, while SW922 models have a range of 150 m outside and 20 m inside.
- Battery Life: Varies from 1.5 to 10 years depending on the device and usage.
- Conformity: Devices conform to regulations in Europe (RED 2014/53/EU), USA (FCC), Canada (IC), Mexico (IFT), Japan (ARIB), and Brazil.
- Wireless command devices and push buttons feature thermoplastic enclosures and require no wiring.
- Position switches and pull-wire switches are configurable online and integrate easily with ERP systems via Sensor Bridge.
- Universal transmitters can connect up to four devices and offer optional external power supply for 12-24 V DC sensors.
- Actors provide simple operation with 24 VDC live NO contacts and ERP system integration.
Frequency ranges are specified for different regions: 868.3 MHz for Europe, 916.5 MHz for Japan, 915 MHz for the USA, Canada, and Mexico, and 917 MHz for Brazil. The wireless range for models SW868/915/917 is up to 700 meters outdoors and 50 meters indoors, while SW922 offers up to 230 meters outdoors and 25 meters indoors. The device complies with various international standards, including EN 60947-5-1 and EN 61000 series, and holds certifications such as RED 2014/53/EU for Europe and FCC for the USA.
The enclosure is made of thermoplastic, glass-fiber reinforced material, providing impact resistance and self-extinguishing properties (UL 94 V-0). The degree of protection is IP 20 according to IEC/EN 60529. The device operates within an ambient temperature range of 0 °C to +55 °C and features LED indicators for operational status.
The product includes sWave.NET® wireless technology, offering 4 potential-free relay or optocoupler outputs. It is designed for easy integration with existing ERP systems via Sensor Bridge and is available in 24 VDC and 48 VDC versions.
Digitalization in industrial processes is highlighted, with solutions like eKanban and Andon systems, stack lights, and AGVs. The nexy system integrates process data into IT infrastructures in real-time, allowing for modular and flexible application implementations. Examples include materials provision using eKanban, occupancy monitoring, mobile eKanban racks with AGVs, and automated goods transfer to AGVs.
Catalog excerpts
Leantec DIGITAL SHOP FLOOR SOLUTIONS Intelligente Funk-Sensornetzwerke für Intralogistik-Anwendungen / Intelligent wireless sensor networks for intralogistic applications
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SYSTEMÜBERSICHT / SYSTEM OVERVIEW USER INTERFACES REST API & HTTP NOTIFICATIONS CUSTOM PROTOCOL INTERFACE SENSOR BRIDGE INTERNAL MQTT BROKER ACCESS POINTS DEVICE MANAGEMENT & MONITORING RF RXT-NET WIRELESS NETWORK SENSOREN & AKTOREN
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Das System Um das Optimierungspotenzial Ihrer Fertigung voll auszuschöpfen, wird eine gesamtheitliche und präzise arbeitende Digitalisierungslösung für die Produktionsebene benötigt. Damit das Gesamtsystem einem Höchstmaß an Flexibilität und Funktionalität gerecht wird, müssen entsprechende industrietaugliche Elemente perfekt zusammengestellt werden. The system In order to exploit the optimisation potential of your shop floor to the full, a precisely functioning, holistic digitalisation solution is required. Elements appropriate to an industrial setting need to be skilfully combined in the overall...
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SYSTEMÜBERSICHT / SYSTEM OVERVIEW Industrie PC Für den Betrieb der Sensor Bridge Software bietet steute einen eigens für diese Anwendung vorkonfigurierten Industrie-PC IPC an, den „Revolution PI“ (RevPI) – bestens geeignet für eine große Bandbreite an Installationen. Neben der Sensor Bridge Software bietet dieses Gateway einen parallellaufenden MQTT Broker zur Kommunikation der Komponenten untereinander, eine Konfigurationsoberfläche für die Geräteparameter und die Option, zusätzliche Software-Module zu installieren. Industrial PC As a platform for operating the Sensor Bridge software, steute...
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Funk-Infrastruktur Wireless infrastructure Die Funk-Infrastruktur ist zusammen mit den Access Points die The wireless infrastructure in combination with the access points is Basis der digitalen Shopfloor-Lösung, denn sie bündelt die von den the basis of the digital shop floor solution, bundling the signals reAccess Points empfangenen Signale und stellt Informationen über ceived by the Access Points and providing information via multiple mehrere Standardprotokolle bereit. Es bietet eine grafische Benut- standard protocols. It offers a graphic user interface for configuring zeroberfläche zum Konfigurieren...
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RF RW-NET Regalwippe / Tilting sensor Halterung für diverse Typen von Rollenbahnen / Holder for different types of roller conveyor Wippe mit Lagesensor und Batteriefach / Rocker switch with tilting sensor and battery compartment Rastelement zur Fixierung der Halterung an der Rollenbahn / Latching element for fixing the holder at the roller conveyor Spannclip zur seitlichen Arretierung der Halterung / Tensioning clip for lateral latching of the holder Merkmale / Optionen - Sensor mit sWave.NET®-Funktechnologie zur Erkennung von Kleinteilebehältern - Einfache Montage in handelsübliche Standardregale...
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RF DSENS-NET Funk-Dollysensor / Wireless dolly sensor Befestigungsmöglichkeit zur Montage an Monorailsystemen / Mounting possibility for mounting on monorail systems Sensorelement / Sensor element Merkmale / Optionen -E infache Montage in handelsübliche FiFo-Monorail-Schienen 40 mm von Orgatex oder Bosch Rexroth - ESD-Schutz Features / options - Simple mounting on commercially available 40 mm FiFo monorail rails from Orgatex or Bosch Rexroth - ESD protection Technische Daten Vorschriften EN 300 220-2, EN 301 489-1, -3 EN 60947-5-1, EN 61000-6-2, -6-3, EN 55011, EN 55032 Gehäuse PC-ABS / UL 94...
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RF LDS-SPOT-NET / RF LDS-ZONE-NET Funk-Lasersensor / Wireless laser sensor Funkmodul RF 96 BU / Wireless module RF 96 BU Lasersensor / Laser sensor Y-Adapter zum Anschluss von bis zu vier Sensoren / Y adapter for connection of up to four sensors Befestigung mithilfe der Gehäuseflansche / Mounting with universal bracket Merkmale / Optionen -S ensor mit sWave.NET®-Funktechnologie zur Erkennung von Großladungsträgern -R F LDS SPOT: zur Detektierung von Punkten RF LDS ZONE: zur Detektierung von Bereichen -Z um Anschluss an Funkmodul RF 96 BU per Busleitung (bis zu 4 Sensoren pro Funkmodul möglich)...
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Merkmale / Optionen - Lasersensor: Laufzeitmessung mit IR-Laser - Unempfindlich gegenuber optischen Storeinflussen aus dem industriellen Umfeld - Online konfigurierbar uber die Funkschnittstelle Features / options - Sensor with sWave.NET® wireless technology - Laser sensor: Logging with IR laser - Impervious to optical interference from industrial surroundings - Configurable online via wireless interface Technische Daten Vorschriften Thermoplast, glasfaserverstarkt, schlagfest, Lithium-Batterie (auswechselbar) SW868/915/917: max. 450 m im AuOen-bereich, max. 40 m im Innenbereich SW922: max. 150...
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RF BF 74-NET Funk-Befehlsgeräte / Wireless command devices Merkmale / Optionen - Funk-Befehlsgerät mit sWave.NET®-Funktechnologie - Kunststoffgehäuse - Keine Energieversorgung, Verdrahtung und Leitungsverlegung erforderlich Features / options - Wireless command devices with sWave.NET® wireless technology - Thermoplastic enclosure - No power supply, no wiring and pipe laying required Technische Daten Vorschriften EN 60947-5-1, EN 61000-6-2, -6-3, -4-2, EN 301 489-1, -3, EN 300 220-1, -2 Gehäuse Polycarbonat Schutzart IP 65, RTM: IP 67 nach IEC/EN 60529 Protokoll sWave.NET® Umgebungstemperatur...
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RF MAKD 3F-NET Funk-Andontaster / Wireless Andon push button Batteriefach / Battery compartment Merkmale / Optionen - Funk-Andontaster mit sWave.NET®-Funktechnologie - Kunststoffgehäuse - Stromversorgung durch Batterie -D as Gehäusedekor ist beständig gegen Alkohol, Ester, verdünnte Säuren und Laugen, Lösemittel, Ketone und Haushaltsreiniger. Features / options - Wireless andon push button with sWave.NET® wireless technology - Thermoplastic enclosure - Power supply by battery - The front foil is resistant to alcohol, ester, dilute acids, dilute alkalis, solvents, ketones and household cleaning...
Open the catalog to page 16All Steute Technologies GmbH & Co. KG catalogs and technical brochures
Digital shop floor solutions4 Pages
- Single-pole switch
- Push-button switch
- Wireless remote control
- Industrial remote control
- Remote control with buttons
- Position transducer
- Safety electric switch
- IP67 switch
- Illuminated push-button switch
- No-contact position sensor
- Touch push-button switch
- Safety remote control
- IP65 switch
- Angular position sensor
- Control switch
- LED-illuminated push-button switch
- Machine remote control
- SSI position sensor
- Remote control with configurable buttons