DLytePRO500
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Precise metal surface finishing for mass production Powered by

is the most advanced, powerful and versatile metal surface finishing equipment on the market specially designed for mass production. The new DLyte PRO500 provides high quality metal surface finishing better, faster, and more efficiently. The new equipment using DryLyte Technology delivers fully automated high quality surface finishing for high value, delicate or complex work pieces with precise and targeted finishing requirements. By combining the power of electrochemistry with a precise mechanical movement, it removes the roughness from the workpieces. It brings significant technical...

The most advanced, powerful and versatile metal surface finishing machine on the market DLyte PRO500 offers significant technical advantages over current metal surface finishing technologies on the market. The unique dry electropolishing technology used obtains a quality equivalent to manual polishing quickly and affordably. DLyte PRO500 is designed for finishing large batches or heavy workpieces requiring high quality finishing. The DLyte PRO500 system can be easily integrated into any manufacturing line, requiring highly complex grinding and polishing processes. The system combines an...

Up to 10x faster than current processes, replaces multiple process steps and competitive cost per part. Achieves homogeneous results across the surface and eliminates micro-scratches. The system works efficiently at micro and macroscopic level. Geometry preservation. Respects the tolerances and preserves the initial shape, even the cutting edges. It is not rounding the edges as there is no abrasion of the surface. Repeatability and homogeneity guaranteed. DLyte process guarantees stable results among different batches within the electrolyte media lifespan. There is no wear as would...

Best-in-Class repeatability, performance and capacity with the latest technology Repeatability and high output is achieved with innovative power electronics, utilizing the new SIC Pulser technology, with 8 independent high frequency rectifiers synchronized by optical fiber, delivering up to 360 Amps and 35 KW. The new reliable electronics provide better surface finishes, more homogeneous results and shorter cycle times. This is achieved by optimizing the parameters, applying asymmetric pulses and creating multiple movements. The system is capable of a wide range of parameters and process...

Quick coupling for easy plug and release of the holders The new holder fixation system with positive pressure fixation and automatic locking system with pneumatic connection, reduces the loading and unloading times and ease of use. The vibration system of the holders is integrated into the machine, allowing a stronger vibration supply to the piece, and a substantial decrease on the weight of the holders. Anti-turn Footprint to fix the free turn of the holder Holder Inlet NC gripper Positive Fixation Automatic extraction and cleaning system At the beginning of the process, the pieces are...

Multiple movement combinations with a robust design Pneumatic piston Controls the Up/Down core movement Secondary Servo Motor Controls only secondary turn Main Axial turn Temperature Probe CORE VIBRATION All holder heads have pneumatic vibration system, ensuring an additional movement to the parts. BASE VIBRATION The work bowl has vibration motor ensuring that the electrolyte is always in permanent motion. Main Servo Motor Controls the Main axial turn Planetary turn Current Probe Transmission Gears Allows the secondary rotation Slipping Ring Power Supply and Pneumatics MAIN AXIS MOVEMENT It...

Single and multiple work piece holders The work piece holders or fixtures containing the work pieces are specially designed to optimize the results based on the piece geometry and finishing requirements. The large versatility of the holding systems ensure capacity optimization for several applications and versatility to use one machine for a wide range of pieces. Working volumes DLyte PRO500 is equipped with 8 perimeter spindles allowing polishing of one or multiple pieces each, using different holders, for a maximum volume of 200 x 250 mm per spindle. The cathode is very close, allowing...

Adaptative independent cathodes The system includes the possibility to activate the perimeter and inferior cathodes independently, based on the requirements of the polishing. This function allows to achieve finishes of greater precision by adapting the electrical current flow to be optimized, based on the geometry of the piece, achieving a more homogeneous finish. In terms of the geometry/shape of the piece, achieving a more homogeneous finishing. This function provides to the system greater versatility compared to the alternative solutions in the market. 3 different machine packages...

Parts loading process DLyte PRO500 replaces several post-process steps and save space in the factory as it does not require additional peripherals as water recycling or waste management as other technologies do. Compact footprint and multiple process replacement Electrolyte tank loading process Workspace Reduction Ceramic polishing station Ceramic polishing station Plastic polishing station Nutshell polishing station Manual buffing station Waste recycling station High Performance with outstanding quality Process steps Reduction The process is able to reduce several steps of surface...

Full Connected, Digital DLyte PRO500 is a totally connected machine. It comes with Ethernet and USB ports, and it connects to the new client’s portal in the cloud “HUB DLyte”. This digitalization of the production allows you to monitor the process, receive system status updates, track a maintenance schedule, and update polishing programs monitoring, status of the system, maintenance schedule or download and update polishing programs, electrolyte status, and the traceability of the processes required for the most demanding industry.

The new customer portal that unifies all the services you need for a high quality finishing Process Consulting Maintenance platform Industry 4.0 IOT connectivity Polishing management E-commerce Electrolyte Management Knowledge Platform Machine Monitoring