DLyte PRO500 Automated Cell
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AUTOMATED CELL Surface Finishing Process with Fully Automated Workpiece Handling

DLyte PRO500 AUTOMATED CELL is the ultimate solution for industries Lyte requiring full automation —or a multi-level DLyte process automation— to integrate surface finishing in production lines. This system allows customers to automate the process of loading and unloading holders into and from the machine, in order to increase the overall cell productivity working longer time autonomously and reducing the loading and unloading times. It combines the configurability of DLyte PRO500 with a loading mechanism Lyte which in turn comprises a robotic arm and rotating module. The rotating module...

General Automation Benefits Load parts to the 8 holders Load 8 holders on the machine Polishing process Unload 8 holders from the machine Unload parts from the 8 holders Cycle time Less manpower x 64 Effective solution to bottle neck production with a safety buffer supply Improve productivity with fully automated process cycle Up to 8 cycles working autonomously

DLyte PRO500 AUTOMATED CELL Lyte DLyte PRO500 AUTOMATED CELL Lyte (2 polishing machines) Manual loading and unloading for small batches, If two DLyte PRO500 machines are being used, Lyte the operator is able to increase production by cutting in half production time. Thus, increasing The operator sets up the system to work continuously until all the parts in the carousel have been polished. Once finished, the user can unload them all. (Different recipes can be used for selected rows). The user replaces the visible face of the carousel (16 holders) while the opposite is being polished. This...

What Does DLyte PRO500 Automated Cell Offer? + Taking advantage of the First In, First Out (FIFO) production control It allows to begin to work with one DLyte PRO500 machine and Lyte add a second one later Pristine machine efficiency, due to the specially designed double gripper for fast exchange cycle High increase in production with up to 64 holders Easily automated with a smart control panel Load and unload sequence and separate robot workflows Plug-and-play solution of polishing and automation Loading and Unloading Station The carousel is a steel structure in a square- The front side is...

Workflow Description The robot is a standard FANUC robot of 50 kg (about 110 lbs), with a double gripper at the end designed to hold two holders at once. By doubling the holders, the robot can load the unpolished holder into the machine and extract the polished one and place it on the carousel, all in one sequence. Control Panel The control panel located on the right front side, allows the user to control all the functions, both the cell and the DLyte PRO500 outside the processing area. Lyte The cell has a complete loading manager where the operator can set the automation cycle, depending...

Technical Datasheet DLyte PRO500 ® AUTOMATED CELL Lyte Specifications Machine dimensions Electrolyte capacity Work piece weight capacity Machine weight 20 kg (workpieces + holder) DLyte PRO500: 1,600 kg Tank with electrolyte: 400 kg Rated voltage Rated power supply Short-circuit breaking capacity (ics) Rated current Full load current Grounding connection Earth leakage current Pressure: 6-7 bar Flow: 1,000 l/min * Connector: Ø 10 mm Pressure: 6-7 bar Flow: 250 l/min Connector: Ø 8 mm Pressure: 6-7 bar Flow: 1,500 l/min Connector: Ø 12 mm Distilled water tank capacity Water continuous system...

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