DLyte for Carbide Cutting Tools
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Surface finishing for Toolmaking

DryLyte Technology Process DLyte surface finishing for the toolmaking industry The DryLyte Technology used in the dry electropolishing machinery DLyte, is a patented The quality of milled, formed and punched parts depends on the predominantly done manually or with complex multi-step processes surface finishing technology by ion transport using free solid bodies. In DryLyte the liquid tool used in the manufacturing process. Drills, milling cutters which are error prone and high resources demanding. acids are replaced with a set of tiny solid spheres of a non-conductive polymeric material or...

Finishing processes EDGE PREPARATION/ROUNDING/ SMOOTHING & POLISHING DROPLETS COATING REMOVAL It reduces the friction, allowing faster It removes coating droplets,recovering It achieves a uniform radius along the machining and chip removal and cutting tools affected during the coating entire edge since the process is not prepares the surface for coating process. dependent on pressure and abrasion, unlike abrasive treatments. CUTTING INSERTS THREAD-CUTTING TAPS Performs high quality automated surface Fast and acurate edge preparation finishing of cutting inserts at scale. CONTROLLED COBALT...

Benefits of DLyte in Toolmaking Dry electropolishing technology is a novel electrochemical process specially recommended to improve life of cutting tools through rounding of cutting edges and improvement of flute surface. Since dry electropolishing is not a mechanical process, the material hardness has no bearing on the material removal rate. In addition, it is also suitable for annealed, hardened metal parts and other materials as carbides. TECHNICAL ASPECTS Preservation of geometry with Improved passivation and corrosion controlled rounding edges Improved chip removal increases tool...

Improve carbide surfaces with controlled leaching Edge preparation with controlled radius INCREASE OF RADIUS AROUND 1 µ/min Cemented carbide, the predominant material in the toolmaking industry, The minimum and controlled rounding effects further enhance the final surface quality, ensuring contributes significantly in enhancing precision and surface quality due to its uniformity and reduced wear. Moreover, the mechanical integrity of DLyte is an effective automated superior hardness, durability, and wear resistance. process to round cutting edges of end mills, carbide inserts and carbide...

DLyte Success Cases in the Toolmaking Industry CARBIDE ENDMILL EDGE PREPARATION AND SURFACE SMOOTHING precise and targeted surface finishing requirements. DLyte 100PRO and DLyte 100PRO Carbide DLyte PRO500 and DLyte PRO500 Carbide finishing for high-value, delicate, or complex work pieces with parameters and movements to achieves targeted surface finishing. This equipment delivers fully automated high-quality surface The advanced PLC based electronics precisely applies required GRINDED CARBIDE INSERT POLISHING equipment on the market specially designed for mass production. tools demanding...

The patented DryLyte Technology, electrochemical surface finishing which uses active solid particles, is protected by patents owned by DryLyte S.L. GPAINNOVA owns the exclusive right to sell the DryLyte Technology, and only companies authorized by GPAINNOVA have the right to utilize or distribute the equipment and consumables using the DryLyte Technology. The Products included in this document may be protected by one or more patents and patent applications detailed at: https://www.dlyte.com/patents/ Founded in Barcelona in 2013 and settled in Sunrise (Florida, USA), Hong Kong and Shenzhen...