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Glass Reaction System

Glass Reaction System
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Glass Reaction System

Product catalog summary
Overview: The document provides a detailed overview of the Steroglass Glass Reaction Systems, specifically focusing on the PROMO STRIKE 300 series. These systems are designed for chemical process development, scale-up, and simulation, and are applicable in fields such as organic, pharmaceutical, and industrial chemistry, as well as food applications.
Main Configurations: The PROMO STRIKE 300 series is available in three configurations: SMART, MULTI, and CONTROL. Each configuration offers varying levels of functionality:
  • SMART: Basic manual operations with local analog instruments, suitable for use with a thermocirculator.
  • MULTI: Multipurpose configuration with a PLC for recording and visualizing critical process parameters.
  • CONTROL: High-performance version with a triple-walled glass reactor for operations from -90°C to 200°C, equipped with a PLC.
Standard Packages: Systems are available in capacities from 10 to 200 liters, with options for double-jacketed glass and explosion-proof configurations.
Main Features: Reactors are made from 3.3 borosilicate glass, with options for glass-lined and Hastelloy C materials. They support a wide temperature range and include adjustable stirrers, mechanical seals, and optional magnetic couplings. The systems comply with CE and GMP standards and are suitable for corrosive environments.
Components and Accessories: The document details components such as stirrers, sensors, controls, and safety features like rupture disks. Optional accessories include chillers, thermostats, and vacuum pumps.
Applications: Designed for high-pressure and high-temperature chemical reactions, including hydrogenation, oxidation, and polymerization. Used in R&D centers, pilot plants, and manufacturing facilities across various industries.
Additional Services: Steroglass offers installation and maintenance services, ensuring high professional standards in production and technical assistance of process plants.
Product Overview: Overview of various Unistat and Presto models, detailing capacities from 10 L to 77 L. Models include Unistat 905, FP51-SL, FP90-SL, Presto W91, among others.
Section 1: Borosilicate and Combined Plants
  • Installation and testing of equipment.
  • Changes and revamping of existing systems.
  • Repairs and replacements as needed.
  • Customized and ordinary maintenance contracts available.
Section 2: Heat Exchangers
  • Dismantling and full equipment recovery services.
  • Testing and tightening using a torque wrench.
  • Cleaning of pipes to ensure optimal performance.
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Catalog excerpts

Glass Reaction System-1

GLASS REACTION SYSTEM – PROCESS DIVISION Steroglass St l GLASS REACTION O SYSTEM

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Glass Reaction System-2

2013 PRODUCT OVERVIEW – PROCESS DIVISION MAIN TARGETS: Chemical reactions and Ch i l ti d study/production of molecules, polymers, etc.

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Glass Reaction System-3

2013 PRODUCT OVERVIEW – PROCESS DIVISION MAIN TARGETS Steroglass Glass Reaction Systems are y suitable for chemical process d development, l t scale up and process simulation

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Glass Reaction System-4

2013 PRODUCT OVERVIEW – PROCESS DIVISION SYNTESIS PROMO STRIKE 300 LABORATORIES Organic Chemistry Pharmaceutical Chemistry Industrial Chemistry Food

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Glass Reaction System-5

2013 PRODUCT OVERVIEW – PROCESS DIVISION -SMART -MULTI MULTI -CONTROL

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Glass Reaction System-6

2013 PRODUCT OVERVIEW – PROCESS DIVISION

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Glass Reaction System-7

2013 PRODUCT OVERVIEW – PROCESS DIVISION SMART PROMO STRIKE 300 This is the configuration for a fi ti f smart basic reaction package. Manual valves and operations, local analogic instruments, mainly intended to b used with a thermocirculator with be d i h h i l i h a special fluid in the vessel jacket.

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Glass Reaction System-8

2013 PRODUCT OVERVIEW – PROCESS DIVISION

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Glass Reaction System-9

2013 PRODUCT OVERVIEW – PROCESS DIVISION The classical multipurpose configuration. The number and the type of the co po e ts a o components allow a wide range of de a ge o operations. The package comes with a PLC to record and visualize the critical parameters of the process process.

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Glass Reaction System-10

2013 PRODUCT OVERVIEW – PROCESS DIVISION

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Glass Reaction System-11

2013 PRODUCT OVERVIEW – PROCESS DIVISION CONTROL PROMO STRIKE 300 This is the ultimate version in terms of performance. Triple Walled Glass Reactor or Glass Lined Reactor for the most demanding operations, from –90°C up to 200°C. The package comes with a PLC to record and visualize the critical d d i li th iti l parameters of the process.

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Glass Reaction System-12

2013 PRODUCT OVERVIEW – PROCESS DIVISION 3 MAIN CONFIGURATIONS ALREADY AVAILABLE SMART Glassware Multiple choice Glass lined Special Steel Temperature p Product and reading vapour analogic Product, vapour Product, vapour and and receiver with receiver with remote remote temperature temperature probes probes Visualization and Vi li ti d Visualization and management of the management of the parameters with a parameter with a PLC PLC based software based software

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Glass Reaction System-13

2013 PRODUCT OVERVIEW – PROCESS DIVISION 3 MAIN CONFIGURATIONS ALREADY AVAILABLE PROMO STRIKE 300GMP directives as option Phase separator Depending Depending on the on the vessel vessel -80°/+200°C -80°/+200°C

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Glass Reaction System-14

2013 PRODUCT OVERVIEW – PROCESS DIVISION STANDARD PACKAGES:

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Glass Reaction System-15

2013 PRODUCT OVERVIEW – PROCESS DIVISION SOME PACKAGE EXAMPLES -5 & 10 lt DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNITS UNDER VACUUM -20 lt DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNIT UNDER VACUUM -25 lt & 50lt EX-PROOF DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNITS UNDER VACUUM - 25 lt & 50lt EX-PROOF DOUBLE JACKETED HASTELLOY MULTI PURPOSE REACTION UNITS UNDER VACUUM -50lt GLASS ROUND VESSEL WITH OIL BATH MULTIPURPOSE REACTION UNIT -100 & 200 lt ARE AVAILABLE UPON REQUEST

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Glass Reaction System-16

2013 PRODUCT OVERVIEW – PROCESS DIVISION 5 & 10 lt DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNITS UNDER VACUUM

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Glass Reaction System-17

2013 PRODUCT OVERVIEW – PROCESS DIVISION 20 lt DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNIT UNDER VACUUM Vacuum pump

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Glass Reaction System-18

2013 PRODUCT OVERVIEW – PROCESS DIVISION 25 lt & 50lt EX-PROOF DOUBLE JACKETED GLASS MULTI PURPOSE REACTION UNITS UNDER VACUUM

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Glass Reaction System-19

2013 PRODUCT OVERVIEW – PROCESS DIVISION 25 lt & 50lt EX-PROOF DOUBLE JACKETED HASTELLOY MULTI PURPOSE REACTION UNITS UNDER VACUUM

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Glass Reaction System-20

2013 PRODUCT OVERVIEW – PROCESS DIVISION 50lt GLASS ROUND VESSEL WITH OIL BATH MULTI-PURPOSE REACTION UNIT Vacuum Rupture disk Nitrogen Vacuum Feed load Solid load

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Glass Reaction System-21

2013 PRODUCT OVERVIEW – PROCESS DIVISION MAIN FEATURES -5, 10, 25, 50 liter 3.3 borosilicate glass reactors, interchangeable, graduated, jacketed for thermal fluid recirculation - Other vessel construction material: glass lined, Hastelloy C, round type borosilicate glass with oil b th b ili t l ith il bath - -1.0 to + 0.5 bar / - 45 (-90) to + 200°C (extra low temperature achievable with triple wall jacketed vessels) - 10 280 rpm continuous adjustable stirrer with a 0.22 kW 400Vac 10...280 0 22 induction motor -Dry running mechanical seal, option magnetically coupled seal -Ex-proof version available...

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Glass Reaction System-22

2013 PRODUCT OVERVIEW – PROCESS DIVISION Frame - Stainless steel tubing, to suit available space - Laboratory fume hood for contained operations as optional Cover plate -Material of construction: borosilicate glass, PTFE coated steel, glass li d steel l lined t l - DN80 fast-action closure for solids addition - Standard version with flat flange connections - Various options of connections available Glass overhead Distillation overhead consisting of: - f d vessel feed l - Vapor duct with reflux splitter, automatic or simple - coil heat exchanger - graduated glass receiver vessel - Vacuum connection...

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Glass Reaction System-23

2013 PRODUCT OVERVIEW – PROCESS DIVISION Stirrer - Interchangeable stirrers made of PTFE - Blade stirrer made of solid PTFE -Wide range of stirrer style: anchor, impeller, turbine, rushton type Sensor and controls -Vacuum -Product temperature, temperature -Vapor temperature, -pH Safety -Rupture disk: 0.49Barg For a correct configuration please ask for Pilot Plant Questionnaire

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Glass Reaction System-24

2013 PRODUCT OVERVIEW – PROCESS DIVISION Reactor Components: -Glass reactor single wall with direct heating with oil bath/electric heating. h ti ith il b th/ l t i h ti -Glass reactor double wall with jacket recirculation -Glass reactor triple walled with jacket recirculation -Full Glass lined/bottom glass lined -Glass Cover or low profile Glass Lined Glass Cover

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Glass Reaction System-25

2013 PRODUCT OVERVIEW – PROCESS DIVISION Stirring & Coupling: Basic d B i dry seal with PTFE stirring shaft l ith ti i h ft Different design available (anchor,impeller,turbine ) (anchor impeller turbine ...) Magnetic coupling as option ATEX version always available as option Baffles ,made of glass of PTFE Optional Glass Lined

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.