Catalog excerpts
Tapping units Module system Tapping units Machine elements
Open the catalog to page 1With the specially designed tapping units S-Former Z (mechanical) and S-Former E (electronic) for punching and bending tools, STEINEL has made two systems available. The decision on the best system variant to use is made according to the specific requirements. We will be happy to help you with the selection, as well as the integration in your tool. Application fields/features
Open the catalog to page 3The S-Former Z consists of QQ Guide cartridge 2 Tapping unit head 3 Cardan shaft The S-Former Z is a purely mechanical solution for process-integrated tapping. The linear stroke movement of the press is converted into a rotation movement via a gear rod-sprocket pairing. This is translated in the gear to the required rotation speed and transmitted via a Cardan shaft to the tapping unit head. There, a lead screw rotates equally with the roll tap (equal pitch) and drives it into the part. For the design of the S-Former, information about the process is required. For inquiries, a corresponding...
Open the catalog to page 4The S-Former E is an electronic system for process-integrated tapping. The PLC-driven AC Servodrive integrated within the tapping unit head drives the roll tap. The movement of the roll tap to the part is done pneumatically and the tap moves into the material itself as a result of its pitch. For the design of the S-Former, information about the process is required. For inquiries, a corresponding form is available. It can be found at www.steinel.com » downloads » S-Former » S-Former registration form.pdf Technical features ■ permanent process monitoring and quality checks ■ Logging,...
Open the catalog to page 5Tapping units S-Former E Four tapping unit head sizes cover the thread area from 1 mm to 26 mm diameter. The tapping units are powered by powerful AC Servodrives providing up to 2.25 kW (400 V). S-Former E Number of strokes [stroke/min]* max. torque MF [Nm]** Rotation speed nF [t/min]** * at 120° feeder and fixing angle, 4 pitches, steel < 600 N/mm² ** at roll tap (tool)
Open the catalog to page 6Note Item number Guide cartridge (SZ8881.01-0004) must also be SZ8881.07-0007 specified for the tapping unit Note LCS = length of the Cardan shaft
Open the catalog to page 7Note Item numberP = roll tap pitch SZ8881.01-0004 Thread Guide cartridge
Open the catalog to page 9Control cabinet with a Bosch Rexroth control unit featuring a colourful 12" touch screen display and a two-channel emergency stop input/output for a safe drive shutdown procedure. Up to 4 drives may be controlled Size incl. control cabinet (W x H x D) 600 x 1 530 x 350 mm Weight incl. control cabinet 35-50kg
Open the catalog to page 10SZ8871.00 Tapping unit E0 Thread M1-M4, max. thread form distance 20 mm Number of strokes up to max. 160 H/min depending on the application Note Each roll tap can be used in accordance with DIN 2174 Machine elements Module system
Open the catalog to page 11Rotational speed up to 2500 1/min Number of strokes up to max. 70 H/min depending on the application Max. torque 10 Nm Max. tap way 30 mm 0 Thread 4-8 mm Note Each roll tap can be used in accordance with DIN 2174 Optional accessories SZ9400 Item number SZ8871.01
Open the catalog to page 12SZ8871.02 Tapping unit E2 Thread M8-M16, max. thread form distance 40 mm Number of strokes up to max. 60 H/min depending on the application Note Each roll tap can be used in accordance with DIN 2174 Machine elements Module system
Open the catalog to page 13Rotational speed up to 1000 1/min Number of strokes up to max. 35 H/min depending on the application Max. torque 40 Nm Max. tap way 50 mm 0 Thread 8-26 mm Note Each roll tap can be used in accordance with DIN 2174 Optional accessories SZ9400 Item number SZ8871.03
Open the catalog to page 14Note Collet with integrated square; no reducer required; each roll tap can be used in accordance with DIN 2174 Shaft diameter Item number
Open the catalog to page 15Reducer SE 18xxx-xx-xx (x- see table on follwing page) Collet K300-001-xxxx (x- see table) Clamping nut K300-001-1180 Note Each roll tap can be used in accordance with DIN 2174 Shaft diameter Item number Shaft diameter Item number
Open the catalog to page 16Note Adapter and square dimension adjustment for consistent tap protrusion Reducer Item number Machine elements Module system
Open the catalog to page 17Note Each roll tap can be used in accordance with DIN 2174 Shaft diameter Item number Shaft diameter Item number
Open the catalog to page 18Note Adapter and square dimension adjustment for consistent tap protrusion Reducer Item number
Open the catalog to page 19Note Each roll tap can be used in accordance with DIN 2174 Shaft diameter Item number Shaft diameter Item number
Open the catalog to page 20Note Adapter and square dimension adjustment for consistent tap protrusion Reducer Item number
Open the catalog to page 21DIN 2174 Note Carbide tap deliverable upon request Coating TIN - Tensile strengths up to 1000 N/mm2, good sliding characteristics and wear-resistant; TICN - Tensile strengths > 800 N/mm2, high hardness and wear resistance when toughness properties are good
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