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STAUFF-Catalogue-3-STAUFF-Flanges

STAUFF-Catalogue-3-STAUFF-Flanges
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STAUFF-Catalogue-3-STAUFF-Flanges

Product catalog summary
Introduction
This catalogue provides comprehensive information on STAUFF Flanges, focusing on SAE Flanges and Gear Pump Flanges. It includes specifications, assembly instructions, and an appendix with product-specific abbreviations and a global contact directory. The catalogue is part of a series covering various STAUFF products, such as clamps, connectors, and valves.
Product Overview
The STAUFF Flanges product group includes single-part and multi-part SAE flange connectors in standard and high-pressure series, adhering to SAE J 518 C and ISO 6162-1/2 standards. The standard-pressure series supports operating pressures between 35 bar and 350 bar, while the high-pressure series supports up to 400 bar. These flanges are used where regular tube fittings are not feasible due to pressure, size, or space constraints.
Specifications
The catalogue details various flange types, including SAE Split Flange Halves and Flange Clamps, with specifications such as nominal sizes, pressure ratings, and dimensions. The flanges are made from carbon steel and aluminum, following German and Italian standards.
Assembly Instructions
Instructions for assembling the flanges are provided, ensuring proper installation and maintenance to achieve optimal performance and safety.
Quality and Certification
STAUFF products undergo rigorous testing and adhere to international quality standards, including ISO 9001:2015 for quality management, ISO 14001:2015 for environmental management, and OHSAS 18001:2007 for safety management. Many products have received certifications from international bodies.
Additional Resources
The catalogue offers access to online resources, including digital versions of the catalogue, 3D models, and 2D drawings. It also provides links to STAUFF's social media for updates and further information.
Contact Information
STAUFF products are available globally through subsidiaries and authorized distributors. Detailed contact information is available at the end of the catalogue and on the STAUFF website.
SAE Split Flange Halves and Flange Clamps
This section provides technical specifications and ordering options for SAE Split Flange Halves and Flange Clamps, focusing on materials, dimensions, and pressure ratings. It includes details on different series and types, such as the 3000 PSI Standard Pressure Series and the 6000 PSI High Pressure Series, in accordance with ISO standards.
Specifications
  • Materials: Options include Steel S355J0/C45, Stainless Steel V4A – 1.4404, with zinc or zinc/nickel plating available.
  • Pressure Ratings: Maximum working pressure depends on bolt grade (8.8/10.9) and tube quality, with specific ratings provided for each nominal size.
  • Dimensions: Detailed dimensions are provided for each nominal size, including screw hole dimensions that differ from ISO standards to accommodate both Metric and UNC bolts.
Ordering Options
  • SAE Split Flange Halves and Flange Clamps are available in various materials and coatings, with specific ordering codes for each configuration.
  • Kits include Metric or UNC bolts, spring rings, and O-rings made of NBR (Buna-N®) or FKM/FPM (Viton®).
Tables and Data
  • Tables provide detailed specifications for each nominal size, including dimensions, weight, and ordering codes for both Metric and UNC bolts.
  • Data is organized by nominal size, pressure rating, and bolt type, with clear distinctions between the 3000 PSI and 6000 PSI series.
Key Considerations
  • The actual maximum working pressure is contingent upon the bolt grade and the quality of the tube used.
  • Ordering codes are specific to the material and coating options, ensuring precise selection for application needs.
SAE Single-Part Socket-Weld Flanges and Counterflanges
This section provides detailed specifications and ordering information for SAE Single-Part Socket-Weld Flanges and Counterflanges, focusing on the 3000 PSI and 6000 PSI series. It includes dimensions, materials, and pressure ratings based on ISO standards.
Specifications
  • Pressure Ratings: The flanges are categorized into 3000 PSI and 6000 PSI series, with pressure ratings dependent on bolt grades (8.8 / 10.9) and tube quality.
  • Materials: Flanges are made from Steel S355J0 or Stainless Steel V4A – 1.4404, with options for oiled or blank finishes.
  • Dimensions: Detailed dimensions are provided for each nominal size, including diameter, thickness, and weight.
Ordering Options
  • Flanges can be ordered with or without O-rings, and kits are available with different bolt grades and O-ring materials (NBR or FKM/FPM).
  • Metric and UNC bolt options are available, with specific ordering codes for each configuration.
Recommendations
  • Always specify ØB / ØA when ordering to ensure compatibility.
  • For high-pressure applications, ensure the use of appropriate bolt grades and verify tube quality to maintain pressure integrity.
Key Data from Tables
  • Tables provide comprehensive data on dimensions, weights, and ordering codes for each flange type and size.
  • Specific attention is given to the nominal size, pressure ratings, and bolt specifications for accurate selection and ordering.
SAE 90° Single-Part Flanges with Male Metric Thread and 24° Conical Bore
This section provides detailed specifications and ordering information for SAE 90° Single-Part Flanges with Male Metric Thread and 24° Conical Bore, as well as accessories for SAE flanges. It includes both 3000 PSI Standard Pressure Series and 6000 PSI High Pressure Series, based on ISO standards.
Specifications
  • Flange Types: BFX90-L/S for 3000 PSI and 6000 PSI series.
  • Materials: Steel S355J0/C45, Stainless Steel V4A – 1.4404 (on request).
  • Pressure Ratings: Maximum working pressure depends on the flange and bolt grade (8.8/10.9).
  • Dimensions: Detailed dimensions are provided for each nominal size, including diameter, thickness, and weight.
Ordering Information
  • Flanges are available with or without O-rings, and in kits including bolts and spring rings.
  • Ordering codes are specified for each configuration, including material and pressure series.
Accessories
  • Includes blanking flanges, counterflanges, sandwich plates, and blind plugs.
  • Materials and configurations are similar to the main flange products, with options for different bolt types and sizes.
Key Considerations
  • Always specify ØB and series when ordering.
  • Maximum working pressure is contingent on bolt grade and tube quality.
  • Alternative options and custom configurations are available upon request.
SAE Flange Accessories
This section provides technical specifications and ordering information for various SAE flange accessories, including sandwich plates, blind plugs, cover plates, and reducing flanges. It is based on ISO standards 6162-1:2002 and 6162-2:2002, covering both 3000 PSI standard pressure and 6000 PSI high-pressure series.
Specifications
  • Maximum Working Pressure: The pressure ratings apply only to the flange itself and depend on the bolts used, specifically Grade 8.8 or 10.9.
  • Materials: Components are available in steel (S355J0/C45) and stainless steel (V4A – 1.4404), with options for zinc-plating and thick-film passivation.
Components
  • SAE Sandwich Plates: Used for installing pressure sensors or diagnostic equipment. Available in steel and stainless steel.
  • SAE Blind Plugs: Available in standard and high-pressure series, with options for different materials and coatings.
  • SAE Cover Plates: Made of steel, used to cover flange openings.
  • SAE Reducing Flanges: Allow for size reduction in hydraulic systems, available in steel and stainless steel.
Ordering Information
  • Components are identified by specific ordering codes, which include material and size specifications.
  • Separate bolt sets and sealings are available, with options for metric and UNC bolts.
Standards and Recommendations
  • Components conform to ISO 6162-1 and 6162-2 standards.
  • O-rings are available in NBR (Buna-N®) and FKM/FPM (Viton®) materials, with specified temperature ranges.
Key Data from Tables
  • Dimensions, weights, and ordering codes for each component type are provided, allowing for precise selection based on application needs.
  • Pressure ratings and bolt specifications are detailed for each nominal size.
SAE Flange Blocks and Gear Pump Flanges
This section provides detailed specifications and ordering information for SAE Flange Blocks and Gear Pump Flanges, focusing on materials, dimensions, pressure ratings, and ordering codes. It includes both standard and high-pressure series based on ISO standards.
Materials and OptionsThe flange blocks are available in various materials, including Steel S355J0/C45 and Stainless Steel V4A – 1.4404. They can be zinc-plated, zinc/nickel-plated, or left blank (oiled) upon request. Deviations in metric tapped hole sizes are also available.
SAE Flange Blocks
  • Types: BC-T (T-Connection), BF-L (L-Connection), and BC-L (Connector Style).
  • Pressure Series: 3000 PSI Standard and 6000 PSI High Pressure, based on ISO 6162-1:2002 and ISO 6162-2:2002 respectively.
  • Dimensions and Ordering: Detailed tables provide nominal sizes, bolt grades, dimensions, weights, and ordering codes for each type.
Gear Pump Flanges
  • Types: Various configurations including 4-Hole and 3-Hole flanges with male or female threads, and options for BSPP threads.
  • Specifications: Includes dimensions, weight, bolt specifications, and O-ring details. The maximum working pressure is dependent on the flange and bolt quality.
Key Considerations
  • The maximum working pressure applies only to the flange itself and depends on the bolts used (Grade 8.8 / 10.9).
  • Ordering codes must specify dimensions and series for accurate processing.
See more

Catalog excerpts

STAUFF-Catalogue-3-STAUFF-Flanges-1

SAE Split Flange Halves / Flange Clamps SAE Flange / Counterflange Adaptors SAE Single-Part Flanges / Counterflanges STAUFF Flanges Gear Pump Flanges Assembly Instructions Gear Pump Flanges Germany STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at STAUFF Flanges Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Tel.: +49 2392 91 60 Fax: +49 2392 91 61 60 E-Mail: [email protected] Catalogue 3 STAUFF Flanges Catalogue 3 STAUFF Flanges  English  9910000423  02/2017 UMSCHLAG Flansche EN.indd 1-3

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STAUFF-Catalogue-3-STAUFF-Flanges-2

Germany Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Tel.: +49 2392 91 60 Fax: +49 2392 91 61 60 E-Mail: [email protected] www.stauff.com STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at www.stauff.com. Please note: Unless otherwise stated, all data and figures in this product catalogue are approximate values and are only valid as references,...

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STAUFF-Catalogue-3-STAUFF-Flanges-3

Introduction Introduction SAE Split Flange Halves / Flange Clamps SAE Flange / Counterflange Adaptors SAE Single-Part Flanges / Counterflanges Gear Pump Flanges Assembly Instructions Appendix (Product-Specific Abbreviations / Global Contact Directory)

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STAUFF-Catalogue-3-STAUFF-Flanges-4

■ Block Clamps ■ Special Clamps ■ Light Series Clamps ■ Saddle Clamps ■ U-Bolt Clamps ■ Metal Clamps ■ Construction Series Tube Connectors Assembly Tools and Devices SAE Flanges Gear Pump Flanges Catalogue 4 VOSWINKEL Hose Connectors ■ Hose Connectors High-Pressure Hose Connectors Catalogue 5 VOSWINKEL Quick Release Couplings ■ Push-to-Connect Couplings ■ Multi Couplings ■ Screw-to-Connect Couplings ■ Two-Way Ball Valves ■ Multi-Way Ball Valves ■ Flow Control and Check Valves ■ Gauge Isolator Valves

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STAUFF-Catalogue-3-STAUFF-Flanges-5

5TAUFF Introduction Catalogue 7 Catalogue 8 ■ Pressure Gauges ■ Hydraulic Testers ■ Oil Analysis Equipment ■ Test Couplings ■ Test Adaptors ■ Test Hoses and Connectors Fluid Level and Temperature Indicators Tank Filler Breathers Giant and Desiccant Air Breathers Suction Strainers Diffusors ■ Replacement Filter Elements ■ Pressure Filters ■ Return-Line Filters ■ In-Line Filters ■ Spin-On Filters ■ Offline and Bypass Filters ■ Filtration Systems

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STAUFF-Catalogue-3-STAUFF-Flanges-6

Introduction For more than 50 years, the companies of STAUFF Group have been developing, manufacturing and distributing pipework equipment and hydraulic components for mechanical and plant engineering and for service and industrial maintenance. In addition to mobile and industrial hydraulic machinery, typical applications also include commercial and special purpose vehicles, rail transportation and energy technology. Likewise, STAUFF products are used in marine, oil and gas applications and in the process, food and chemical industries. The overall range currently includes about 40000 standard...

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STAUFF-Catalogue-3-STAUFF-Flanges-7

5TAUFF Introduction Aligned with the needs of the market, the product groups ■ STAUFF Test ■ STAUFF Diagtronics ■ STAUFF Filtration Technology ■ STAUFF Hydraulic Accessories include a comprehensive range of analogue and digital measuring equipment and devices, filtration systems and replacement filter elements as well as accessories for the construction of tanks, reservoirs, power packs and gear boxes in mobile and industrial hydraulics. The offer is completed by relevant value-added services: ■ Support with the selection of suitable components and ordering options; provision of customised solutions according...

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STAUFF-Catalogue-3-STAUFF-Flanges-8

STAUFF Flanges The STAUFF Flanges product group is closely aligned with the market requirements and contains an extensive range of single-part and multi-part SAE flange connectors in the standard and high pressure series according to SAE J 518 C and ISO 6162-1/2. STAUFF SAE Flanges are used as a reliable alternative in applications where of the use of regular tube fittings is not permitted or technically not possible due to the required operating pressure, the size or the limited mounting space. The tandard-Pressure Series (3000 PSI) contains flange components with maximum operating pressures...

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STAUFF-Catalogue-3-STAUFF-Flanges-10

www.stauff.com/catalogues The STAUFF online catalogue centre at www.stauff.com/catalougues provides fast and direct access to digital versions of this as well as other STAUFF product catalogues in all available languages. The fastest way to the online page-flip catalogue: Online Page-Flip Catalogues In doing so, contents can be searched, shared and forwarded by e-mail, printed or downloaded and saved in PDF file format. § Easy navigation through index or the powerful The links that can be found at the bottom edge of all pages of this product catalogue will lead you directly to the corresponding...

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STAUFF-Catalogue-3-STAUFF-Flanges-11

General information about the companies of STAUFF Group, latest business and product news as well as complete global contact details Immediate access to and free download of 3D models and 2D drawings for a growing number of STAUFF products Online database for the qiuck and eady identification and interchange of almost all common brands and types of replacement filter elements Follow STAUFF and keep yourself updated: Facebook www.facebook.com/stauffgroup Linkedin www.linkedin.com/company/stauff Youtube www.youtube.com/stauffgroup Twitter www.twitter.com/stauffgroup

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STAUFF-Catalogue-3-STAUFF-Flanges-13

SAE Split Flange Halves / Flange Clamps SAE Split Flange Halves BM SAE Split Flange Halves (Flat Style) DB-FL SAE Flange Clamp (Flat Style) BM-FL SAE Flange Clamp with Metric Tapped Holes

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STAUFF-Catalogue-3-STAUFF-Flanges-14

SAE Split Flange Halves Type DB ■ 3000 PSI Series 3000 PSI Standard Pressure Series (according to ISO 6162-1:2002) Nominal Size PN1 Ordering Codes Materials / Ordering Options / Examples * Pair of SAE Split Flange Halves made of Steel S355J0 / C45 or equivalent, zinc-plated and thick-film-passivated DB-...-W66 * Pair of SAE Split Flange Halves made of Steel S355J0 / C45 or equivalent, zinc/nickel-plated (on request) DB-...-W3 * Pair of SAE Split Flange Halves made of Stainless Steel V4A - 1.4404 (on request) DB-...-W5 * Kit including Metric bolts 8.8, spring...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.