1. Catalogs
  2. STAUFF
  3. STAUFF-Catalogue-2-STAUFF-Connect

STAUFF-Catalogue-2-STAUFF-Connect

STAUFF-Catalogue-2-STAUFF-Connect
1 / 304 PagesView full catalog

STAUFF-Catalogue-2-STAUFF-Connect

Product catalog summary
Introduction
The STAUFF Connect catalogue offers a detailed overview of tube connectors and assembly tools for hydraulic applications, part of a broader product series including clamps, flanges, valves, and diagnostic tools. STAUFF products are globally distributed through subsidiaries and distributors.
System Overview
The catalogue covers various fittings and connectors such as male stud fittings, tube fittings/unions, bulkhead fittings, weld fittings, and hydraulic valves, along with custom-designed solutions.
Product Specifications
STAUFF Connect provides tube connectors made of carbon steel for metric tubes (4 to 42 mm), compliant with ISO 8434-1 / DIN 2353 standards. The range includes 24° cutting ring fittings, 24° taper fittings with O-ring, 24° weld cones with O-ring, and 37° flared tube fittings. Special sizes and materials are available upon request.
Surface Coating
The STAUFF Zinc/Nickel coating offers superior corrosion protection, meeting legal requirements with at least 1200 hours of resistance to red rust.
Quality and Compliance
STAUFF products are rigorously tested and comply with international standards, holding ISO 9001:2015, ISO 14001:2015, and OHSAS 18001:2007 certifications.
Value-Added Services
STAUFF provides technical consultation, pre-assembly, and logistics services for OEMs, including customized solutions and system analysis.
Online Resources
Digital catalogues are available online, featuring easy navigation, 3D models, 2D drawings, and updates on business and product news.
24° Tube Fittings Overview
Widely used in industrial systems, these fittings adhere to ISO 8434-1 and DIN 2353 standards, featuring a 24° conical bore for sealing. Available in Extra-Light (LL), Light (L), and Heavy (S) series, they offer easy assembly, high pressure ratings, and compact design.
Main Advantages
  • Easy assembly and re-assembly with standard tools.
  • High pressure ratings up to 800 bar / 11600 PSI.
  • Optimized design for ideal flow rates and minimal vibration.
  • Compact design suitable for space-constrained applications.
Components and Systems
  • Cutting Ring Systems: Secure connections with double-edge cutting rings, suitable for pressures up to 800 bar.
  • Soft-Sealing Cutting Rings: Additional leakage protection with elastomer seals.
  • 24° Taper / O-Ring (DKO): Enhanced sealing with interchangeable fittings.
  • Weld Cones with O-Ring: Special solution for welded connections.
  • STAUFF Form Tube Forming System: High-performance system for metric tubes.
Materials and Corrosion Protection
Components feature a zinc/nickel surface coating, providing over 1,200 hours of corrosion resistance.
System Overview
The STAUFF Form tube forming system is designed for high-pressure applications, offering pressure resistance up to 800 bar in the Heavy Series and 500 bar in the Light Series, compatible with steel and stainless steel tubing.
Pressure Resistance
Pressure resistance up to 800 bar in the Heavy Series and 500 bar in the Light Series, with a four-fold safety factor.
Main Features and Benefits
  • Suitable for both steel and stainless steel tubing.
  • Covers common metric tube dimensions from 6 x 1.5 mm to 42 x 4 mm.
  • High-quality zinc/nickel surface coating for corrosion resistance.
Final Assembly
Involves tightening the union nut until a noticeable increase in force is felt, followed by an additional 15° to 20° turn.
Components and Specifications
Details various components such as the Double Edge Cutting Ring, Soft-Sealing Cutting Ring, Support Sleeve, STAUFF Form Adaptor Ring, and Union Nut.
37° Flared Tube Fittings
Designed for reliable, leak-free connections of tubes with a 37° flare, handling pressures up to 500 bar in the Light Series and 630 bar in the Heavy Series.
Ordering Codes
Provides detailed ordering codes for each component, specifying series, tube diameter, material, and other relevant details.
Specifications
Outlines specifications for Straight Male Stud Fittings, specifically the FI-GE type, designed according to DIN 3852-2 (Form X) and ISO 1179-1 standards.
Torque Recommendations
Torque values are provided for steel mating materials, ensuring proper assembly and sealing of the fittings.
Connecting Parts
Lists various connecting parts compatible with the fittings, including cutting rings, soft-sealing cutting rings, support sleeves, STAUFF form rings, union nuts, and 37° flared tube fitting sets.
Dimensions and Weights
Detailed tables provide dimensions, torque values, and weights for different fitting sizes and thread types.
Recommendations
For special sizes or alternative materials, it is recommended to contact STAUFF directly.
Specifications
Details specifications for alternating valves and thread reducers, emphasizing the importance of consulting STAUFF for specific application suitability.
Installation Guidelines
Alternating valves are designed for hydraulic fluids and should not be used with fittings that do not directly contact the tube end stop of the valve body.
Custom-Designed Solutions
STAUFF offers custom-designed solutions for non-standard connection types, special lengths, and other specific requirements.
Spare Parts and Accessories
Provides detailed information on spare parts and accessories, including thread reducers, blanking screws, and sealing rings.
Assembly Instructions Overview
Details the assembly process for STAUFF Connect 24° Tube Fittings with a Soft-Sealing Cutting Ring, emphasizing proper tube preparation and inspection.
Assembly Instructions for STAUFF Form Tube Fittings
Includes tube end forming, inspection, and assembly with the fitting body, with specific instructions for repeated assembly.
Assembly Instructions for Tube Fittings
Includes preparation, assembly with fitting body, and specific instructions for standpipe fittings, male threaded studs, and banjo fittings.
Technical Appendix
Includes materials and surface finishings, elastomer seal materials, pressure and temperature ratings, and pressure reduction factors.
Product Overview
Details various assembly and cleaning machines by STAUFF, including the STAUFF Press, STAUFF Form, and STAUFF Clean systems, focusing on efficiency, reliability, and ease of use.
Technical Specifications
Each machine comes with detailed technical specifications, including dimensions, weight, materials, power supply requirements, and operating conditions.
Conclusion
The STAUFF assembly and cleaning machines provide reliable and efficient solutions for tube and pipe processing, suitable for a wide range of industrial applications.
See more

Catalog excerpts

STAUFF-Catalogue-2-STAUFF-Connect-1

System Overview Connecting Parts Male Stud Fittings STAUFF Connect Tube Fittings / Unions Bulkhead Fittings Tube Connectors Weld Fittings Female Stud / Gauge Fittings Fittings with 24° Taper / O-Ring (DKO) Standpipe Fittings Fittings with Lock Nut Banjo Fittings Swivel Fittings Hydraulic Valves Assembly Tools and Devices Custom-Designed Solutions Assembly Tools / Devices Assembly Instructions Germany Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Tel.: +49 2392 91 60 Fax: +49 2392 91 61 60 E-Mail: [email protected] STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at STAUFF Connect Spare Parts / Accessories Technical Appendix Catalogue 2 STAUFF Connect Catalogue 2 STAUFF Connect  English  9910000422  02/2017 UMSCHLAG Connect EN.indd 1-3

 Open the catalog to page 1
STAUFF-Catalogue-2-STAUFF-Connect-2

Germany Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl Tel.: +49 2392 91 60 Fax: +49 2392 91 61 60 E-Mail: [email protected] www.stauff.com STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at www.stauff.com. Please note: Unless otherwise stated, all data and figures in this product catalogue are approximate values and are only valid as references,...

 Open the catalog to page 2
STAUFF-Catalogue-2-STAUFF-Connect-3

Introduction Introduction System Overview Connecting Parts Male Stud Fittings Tube Fittings / Unions Bulkhead Fittings Weld Fittings Female Stud / Gauge Fittings Fittings with 24° Taper / O-Ring (DKO) Standpipe Fittings Fittings with Lock Nut Banjo Fittings Swivel Fittings Hydraulic Valves Custom-Designed Solutions Spare Parts / Accessories Assembly Tools / Devices Assembly Instructions Technical Appendix Appendix (Product-Specific Abbreviations / Global Contact Directory)

 Open the catalog to page 3
STAUFF-Catalogue-2-STAUFF-Connect-4

■ Block Clamps ■ Special Clamps ■ Light Series Clamps ■ Saddle Clamps ■ U-Bolt Clamps ■ Metal Clamps ■ Construction Series Tube Connectors Assembly Tools and Devices SAE Flanges Gear Pump Flanges Catalogue 4 VOSWINKEL Hose Connectors ■ Hose Connectors High-Pressure Hose Connectors Catalogue 5 VOSWINKEL Quick Release Couplings ■ Push-to-Connect Couplings ■ Multi Couplings ■ Screw-to-Connect Couplings ■ Two-Way Ball Valves ■ Multi-Way Ball Valves ■ Flow Control and Check Valves ■ Gauge Isolator Valves

 Open the catalog to page 4
STAUFF-Catalogue-2-STAUFF-Connect-5

5TAUFF Introduction Catalogue 7 Catalogue 8 ■ Pressure Gauges ■ Hydraulic Testers ■ Oil Analysis Equipment ■ Test Couplings ■ Test Adaptors ■ Test Hoses and Connectors Fluid Level and Temperature Indicators Tank Filler Breathers Giant and Desiccant Air Breathers Suction Strainers Diffusors ■ Replacement Filter Elements ■ Pressure Filters ■ Return-Line Filters ■ In-Line Filters ■ Spin-On Filters ■ Offline and Bypass Filters ■ Filtration Systems

 Open the catalog to page 5
STAUFF-Catalogue-2-STAUFF-Connect-6

Introduction For more than 50 years, the companies of STAUFF Group have been developing, manufacturing and distributing pipework equipment and hydraulic components for mechanical and plant engineering and for service and industrial maintenance. In addition to mobile and industrial hydraulic machinery, typical applications also include commercial and special purpose vehicles, rail transportation and energy technology. Likewise, STAUFF products are used in marine, oil and gas applications and in the process, food and chemical industries. The overall range currently includes about 40000 standard...

 Open the catalog to page 6
STAUFF-Catalogue-2-STAUFF-Connect-7

5TAUFF Introduction Aligned with the needs of the market, the product groups ■ STAUFF Test ■ STAUFF Diagtronics ■ STAUFF Filtration Technology ■ STAUFF Hydraulic Accessories include a comprehensive range of analogue and digital measuring equipment and devices, filtration systems and replacement filter elements as well as accessories for the construction of tanks, reservoirs, power packs and gear boxes in mobile and industrial hydraulics. The offer is completed by relevant value-added services: ■ Support with the selection of suitable components and ordering options; provision of customised solutions according...

 Open the catalog to page 7
STAUFF-Catalogue-2-STAUFF-Connect-8

Introduction STAUFF Connect The STAUFF Connect product group is closely aligned with the market requirements and contains an extensive range of tube connectors made of carbon steel for metric tubes with outer diameters ranging from 4 to 42 mm in accordance with ISO 8434-1 / DIN 2353: ■ 24° cutting ring fittings ■ 24° taper fittings with O-ring ■ 24° weld cones with O-ring ■ 37° flared tube fittings The product range is completed by check and alternating valves for inline installation, thread reducers as well as blanking plugs and screws. Special product types and sizes as well as alternative...

 Open the catalog to page 8
STAUFF-Catalogue-2-STAUFF-Connect-9

STAUFF Zinc/Nickel Coating Layers Sealing Passivation Zinc/Nickel Steel § At least 1200 hours resistance to red rust / base metal corrosion under practical conditions in the salt-spray chamber according to DIN EN ISO 9227 Users across all industries and applications benefit from sophisticated technology, which has been developed for and used by the very demanding automotive industry for many years now and that is already the proven standard for a large proportion of STAUFF components since 2007. surface finish – comparable to Stainless Steel § Significantly reduced tendency to corrosion by contact...

 Open the catalog to page 9
STAUFF-Catalogue-2-STAUFF-Connect-10

www.stauff.com/catalogues The STAUFF online catalogue centre at www.stauff.com/catalogues provides fast and direct access to digital versions of this as well as other STAUFF product catalogues in all available languages. The fastest way to the online page-flip catalogue: Online Page-Flip Catalogues In doing so, contents can be searched, shared and forwarded by e-mail, printed or downloaded and saved in PDF file format. § Easy navigation through index or the powerful The links that can be found at the bottom edge of all pages of this product catalogue will lead you directly to the corresponding...

 Open the catalog to page 10
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.