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Product Overview: Calibration of Machine Tools

Product Overview: Calibration of Machine Tools
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Product Overview: Calibration of Machine Tools

Product catalog summary
Measurement Instrumentation for Machine Tools
Status Pro provides comprehensive solutions for machine tool measurement and alignment, including interferometers, precision spirit levels, and sweep lasers. These instruments have been developed since 1995, emphasizing precision and user-friendliness.

Terminology and Standards
The document defines key terms and standards based on ISO 1101, such as straightness, flatness, leveling, right angles, position, and parallelism, with a focus on tolerance zones and measurement techniques.

Choice of Instrumentation
Instrument selection is based on the measurement task, environmental conditions, and factors like speed and ease of use. A table summarizes the accuracy and capabilities of various instruments under industrial conditions.

Measuring Equipment for Linear Guides
The laser alignment package measures straightness in X and Y axes, logs Z-axis data automatically, and offers hands-free operation with a user-friendly interface and data export capabilities.

System for Measurement and Compensation of Machines
This system includes a laser-interferometer with wireless communication, starter kits, and software for positioning, geometrical, and dynamic measurements.

Precision Flatness Measurements
The µLevel system provides precision flatness measurements up to DIN 876/000 standards, with fast calibration, Bluetooth connectivity, and mobile device display, suitable for harsh environments.

Equipment for Surface Measurement
ProLevel measures surface flatness and level, offering rapid setup, flexible measurement capabilities, and 3D evaluation, with a comprehensive package of accessories and software.

Package Contents
The package includes a T330 self-levelling sweep laser, R310 Laser receiver, RC310 Remote control, DU320 rugged UMPC, ProLevel V2 Software, laser kit case, µLevel spirit level, and mounting accessories.

Calibration and Repair Services
Status Pro offers calibration and repair services for their equipment and that of Fixtur Laser AB and SPM Instruments AB, recommending calibration every two years with a 72-hour turnaround. Rental systems are available during repairs.

Service Offerings
Services include measurement of various machines, development of special measurement procedures, and flatness measurement of machine beds.

Rental Systems
Status Pro provides rental equipment for machine geometry measurements, calibrated before each rental, available for daily rental.

Contact Information
Status Pro Maschinenmesstechnik GmbH, Mausegatt 19, 44866 Bochum, Germany. Phone: +49 (0) 2327 - 9881 - 0. Email: [email protected]
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Catalog excerpts

Product Overview: Calibration of Machine Tools-1

Methods and Instrumentation for the measurement of Machine Tools (according to ISO 230 and ISO 1101)

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Product Overview: Calibration of Machine Tools-2

Measurement Instrumentation for Machine Tools Interferometer for position calibration Precision Spirit Level for assembly and calibration Straightness Measuring Instrument for assembly and alignment Precision Self-levelling Sweep Laser for flatness and levelling large scale machines … turnkey solutions from Status Pro! 2

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Product Overview: Calibration of Machine Tools-3

A good Interferometer like the µLine is practically indispensible for the calibration of modern machine tool assembles. However, before the calibration can take place the machines must be step by step assembled and aligned with great precision. We offer a number of instruments like ProLine and ProLevel to support this important assembly and alignment process. Status Pro has been developing and manufacturing machine measurement and alignment instrumentation since 1995. Through close teamwork with our customers, suppliers and service professionals we continue to improve our equipment. Making precision...

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Product Overview: Calibration of Machine Tools-4

The measurement and alignment of Machine Tool Geometry Terminology: For the sake of clarity the following is a short description of the terms used. Most of the following measurements, structures and tolerances are based on the ISO 1101 and its relatives. Straightness Straightness according to the Norm DIN ISO 1101 is defined as follows: The tolerance zone is defined by two parallel lines drawn above and below the best fit of the measured data. The lines are separated by the tolerance (t). Naturally, a line is defined by the shortest distance between two points. If we have 20 points then the “best...

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Product Overview: Calibration of Machine Tools-5

Parallelism The Tolerance Zone is here ( like in Right Angles above ) defined by two parallel planes above and below the measured points The difference here is that the tolerance lines must be parallel to a reference line. Practically the reference line is either defined by two points or the “best fit line” through a large number of measured points. Definition of axes Y Every Status Pro measurement system has got uniform definition of the axes: X X: horizontal axis | Y: vertical axis | Z: distance Z We must be clear about the which measurements we wish to make before we choose the appropriate...

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Product Overview: Calibration of Machine Tools-6

Measuring Equipment for Linear Guides NEW! ent of easurem ! M wist roll / t The most practical Straightness Software • Superb user interface: practical and ergonomic, Laser Alignment Package for Linear Guides: colour Touchscreen UMPC, rugged and light, intuitive usage and flexibility • Automatic sensor recognition • Automatic z-axis log with Disto Com § no mess with cables • “hands free” measurement with automatic point capture • Raw data, zeroed or use the best fit feature § automatic measurement of twist / roll with µLevel • Export possibility as *.csv for use in Excel § fast and easy measurement...

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Product Overview: Calibration of Machine Tools-7

Straightness Starter Package Contents of the package: • Laser Source – with mounting adapter and power supply (SP T250-P) • R540 Laser Position Detector with Bluetooth (SP R540-P) • ProLine V4 Software with starter license (SW 200103) Disto Option • Option: Rugged UMPC with touchscreen (IT 200410) • Laser Kit Case small with foam inlays (BG 990107) Straightness Professional Package Contents of the package: • T330 Self Levelling Sweep Laser (BG 830203) • R540 Laser Position Detector with Bluetooth (SP R540-P) • RC310 Remote Control for T330 and R310 Monitor (BG 830930) • Leica DISTO™ Bluetooth...

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Product Overview: Calibration of Machine Tools-8

System for the Measurement and Compensation of Machines Laser-Interferometer ation compens ed! d unit inclu Choose according to your requirements out of the § fast and easy alignment! following possibilities: § save time and money Geometrical measurements § no long winded conversion Straightness measurements Squareness measurements Dynamic measurements Wireless communication § no additional components needed • compensation unit included in laser head § Small size, case 350 x 200 x 250 mm § easy to transport and helpful in small areas • Speed up to 6 m/s in the base version • 90° element for small...

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Product Overview: Calibration of Machine Tools-9

Laser-Interferometer Starter Package Contents of the package: • µLine F1 – Laser 1D (BT 840205) • Compensation unit with wireless temperature sensors (BT 840290 + BT 840295) • Interferometer element IL1 (BT 840270) • Retro-Reflector element RL1 (BT 840280) • µLine PC Software base (SW 840200) Laser-Interferometer Professional package Contents of the package: • µLine F1 – Laser 3D (BT 840205 + BT 840410) • Compensation unit with wireless temperature sensors (3x BT 840290 + BT 840295) • Interferometer element IL1 (BT 840270) • Retro-Reflector element RL1 (BT 840280) • μLine PC Software complete...

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Product Overview: Calibration of Machine Tools-10

System for Precision Flatness Measurements e values plays th oid Dis Andr on your hone! mobile p µLevel is a precision Level system for measurements up to DIN 876/000. According to your requirements we can offer a wide range from a simple handheld system up to a differential system with software. Fast on site calibration § traceable and fast results Easy handling of system and software Displays the values on your mobile phone Connection to PC and mobile phone via Bluetooth § no extra devices needed Software and reference sensor can be added optionally § no mess with cables § no time consuming...

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Product Overview: Calibration of Machine Tools-11

Levelling Starter Package Contents of the package: • µLevel Spirit Level (BT 840100) • Case for µLevel differetial measurement system (BG 990108) Levelling Starter Package with IT Contents of the package: • µLevel Spirit Level with Bluetooth (BT 840100/1) • External Display (Android-System) (IT 200610) • Software for remote indication on Android System (SW 200190) • Case for µLevel differetial measurement system (BG 990108) Professional Levelling Package with IT Contents of the package: • µLevel Spirit Level with Bluetooth (BT 840100/1) • External Display (Android-System) (IT 200610) • Software...

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All Status Pro Maschinenmesstechnik GmbH catalogs and technical brochures

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  6. ProLevel v2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.