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Surface360™

Surface360™

Surface360™

Product catalog summary
Introduction
Surface360™ is an advanced 3D surface flaw detection system developed by Starrett-Bytewise, leveraging high-speed laser triangulation technology to provide real-time surface geometry measurements for extrusion inspection. It offers a significant improvement over traditional methods by accurately detecting small deformations, indentations, or protrusions in profiles.

Technology
Surface360 utilizes laser triangulation at speeds 100 times faster than conventional systems, enabling the detection of minor changes in surface geometry. The system captures over 3 million 3D points per second, providing a detailed scan with a pixel resolution of 0.25mm.

Software
The advanced software offers a 3D view of extrusions, highlighting flaws and allowing users to scroll through a defect history with timestamps. Users can define defect size and frequency for rule violations, set boundaries for flaw detection, and view statistical reports on defects. No calibration is required.

Outputs
The system includes a light tower with an audible alarm for immediate attention to issues and a micro PLC for integration with marking or reject systems to prevent flawed parts from being shipped.

Features
- High-speed laser triangulation
- Real-time 3D image viewing
- Detection of flaws as small as 0.5mm
- Geometrical matching to maintain consistent inspection

Specifications
- Surface Detection Width: 50mm per sensor
- Real-time 3D pixel size: 0.25mm
- Minimum Feature Detection: 0.5 x 0.5 x 0.05mm
- Max Line Speed: 30 meters/min (100 ft/min)
- Measurement Frequency: 2,200 cross-section profiles per second
- Configuration: C-frame on a mobile cart
- System Dimensions: 903 x 349 x 1900mm
- System Weight: 120 kg

Conclusion
Surface360 provides a robust and portable solution for inline surface inspection, offering ease of setup and the ability to maintain production line continuity. Its high-resolution 3D scanning capability ensures even the faintest defects are detected, making it a superior choice for extrusion inspection.
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Catalog excerpts

Surface360™-1

Stairett WYTEWISE Surface3S0™ THE 3D SURFACE FLAW DETECTION SYSTEM FROM THE MAKERS OF PROFILE360™LASER MEASUREMENT SOLUTIONS FEATURES OF SURFACE360 INCLUDE • High-speed laser triangulation • Inspects geometrical deviations • View 3D image in real-time • Detect flaws down to 0.5mm Surface360 from Starrett-Bytewise is a breakthrough in surface inspection technology. Surface360 is an inline inspection system that digitizes the extrusion and measures the true surface geometry in real-time. Surface360 delivers an exciting alternative to existing technology. It is built upon the industry-leading high-speed laser triangulation capabilities of Starrett-Bytewise's profile measurement platform, Profile360. Because most surface defects in extrusion are actually small deformations, indentions, or protrusions of the profile, the method used by Surface360 results in more accurate detection of surface flaws. TECHNOLOGY • Surface360 utilizes laser triangulation at rates 100x faster than traditional cross-section profile measurement systems to detect small changes in surface geometry SOFTWARE • Advanced software displays your extrusion in 3D view to highlight flaws • Quickly scroll through a defect history of 3D images with timestamps • Define size and frequency of defects that constitute a rule violation for alarming/marking • Set boundaries for the flaw detection, avoiding non-critical surfaces • Geometrical-matching overcomes challenges when the part moves or rotates within the field-of-view to maintain consistent inspection • View reports with statistics on defects for past runs • No calibration or "part mastering" required! OUTPUTS • Light Tower with audible alarm brings immediate attention to problems • Micro PLC is included to tie to marking or reject system, so that flawed parts are not packaged for shipment On-site demonstrations available. Contact Starrett-Bytewise to schedule. Starrett starrett.com

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Surface360™-2

Stairett WYTEWISE Surface3SD™ THE 3D SURFACE FLAW DETECTION SYSTEM FROM THE MAKERS OF PROFILE360™LASER MEASUREMENT SOLUTIONS A BETTER APPROACH... The high-speed Surface360 sensors collect over 3 million 3D points per second to reveal the dimensional characteristics of the extrusion. These detailed profile dimensions are compared to configurable definitions to determine out-of-spec alarm conditions. Unlike other surface inspection techniques that use complex lighting to create light and dark gradient changes to infer the presence of flaws, Surface360 provides a true 3D geometrical scan of the...

 Open the catalog to page 2

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