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Lieferprogramm_e

Lieferprogramm_e
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Lieferprogramm_e

Product catalog summary
Overview: The document provides a comprehensive overview of the machine program offered by the Starrag Group, detailing various machine models and their applications across different industries such as aerospace, transport, industrial, and energy sectors. The focus is on precision, efficiency, and innovative technology solutions tailored to customer needs.
Machine Program: The document lists various machine models under different brands like Berthiez, Dörries, Droop + Rein, Heckert, Scharmann, SIP, Starrag, TTL, and WMW. Each machine model is described with its key benefits, technical data, and specific applications.
Key Sections:
  • Specifications: Detailed technical specifications for each machine model, including table diameter, swing diameter, machining height, table load, drive power, and speed.
  • Procedures: Descriptions of the machining processes such as turning, milling, drilling, and grinding, highlighting the flexibility and precision of the machines.
  • Standards and Recommendations: Emphasis on high precision, reduced unit costs, shorter cycle times, and increased long-term precision. Recommendations for using specific machines for particular industrial applications.
  • Technology and Innovation: Focus on sustainable technology solutions, process integration, and the use of advanced materials and tools to meet the demands of modern industries.
  • Service and Support: Global service network with maintenance and replacement parts service, ensuring maximum machine availability and customer satisfaction.
Industry Applications:
  • Aerospace: Machines are used for manufacturing components like landing gear, turbine elements, and structural components, focusing on lighter, quieter, and more economical aircraft.
  • Transport: Emphasis on perfection, security, and productivity with efficient production solutions for automotive and utility vehicle manufacturers.
  • Industrial: Solutions for machining complex workpieces and optimized components, with a focus on flexibility and efficiency.
  • Energy: Machines are used for manufacturing parts for energy recovery facilities, focusing on high precision and the use of difficult-to-machine materials.
Conclusion: The Starrag Group offers a wide range of machining solutions tailored to various industrial needs, emphasizing precision, efficiency, and innovative technology. Their machines are designed to meet the challenges of modern manufacturing, providing customers with a competitive advantage.
Overview: The document provides detailed technical specifications and benefits of various machining centers and systems, focusing on their capabilities, flexibility, and efficiency in handling complex machining tasks. It covers several models including KDSM, TFM, TFS, T/TF, G/GF, FOGS/FOGS D40, and HEC series, highlighting their unique features and applications in different industries.
KDSM Machining System: The KDSM system is designed for machining ball valves with high precision. It includes stages of lathing and fine finishing, followed by grinding. Key specifications include a machining diameter of 1,480 - 2,100 mm and a table speed of 14.5 rpm. The system supports tool-changing in parallel, enhancing efficiency.
TFM Machining Center: The TFM center is a multi-purpose system ideal for five-sided machining with up to five axes. It offers high productivity with a modular design, allowing users to choose from various table models and control systems. Key features include a power of 30 kW, torque of 600 Nm, and speed of 5,000 rpm.
TFS Machining Center: The TFS center is designed for flexibility and precision, suitable for large components. It features hydrostatic guideways, thermosymmetric ram construction, and automatic tool changers. The system supports a variety of milling heads and tables, making it adaptable for general engineering and tool construction.
T/TF Machining Center: The T/TF range offers high-performance portal-design centers for heavy chip removal. It includes features like hydrostatic guideways, thermosymmetric ram construction, and a wide variety of milling heads. The system is adaptable for various machining tasks, including large diesel engines.
G/GF Machining Center: The G/GF range is designed for machining large, heavy workpieces with high precision. It features automatic milling head changing, hydrostatic guideways, and a thermosymmetric design. The system supports a wide range of milling heads and peripheral equipment.
FOGS/FOGS D40 Machining Center: The FOGS series is designed for high-performance tasks, offering a combination of CNC control, tools, and power cutting spindles. It supports demanding tasks from regular geometries to full finishing, with a focus on process-oriented systems.
HEC Series Machining Centers: The HEC series includes models like HEC 500 D XXL, HEC 400 D/500 D Dynamic, and HEC 1000/1250/1600/1800 Athletic. These centers are designed for high machining volumes, complex multi-sided machining, and energy efficiency. They offer flexible solutions for various industries, including automotive and agricultural machinery.
Key Benefits Across Models: Common benefits include high levels of stiffness and damping, automatic tool and milling head changers, a variety of table options, and energy-efficient designs. These features contribute to reduced machining times, increased process stability, and high precision in machining tasks.
Overview: The document provides detailed information on various high-performance machining centers and their capabilities, focusing on complete machining solutions, flexibility, and precision. It highlights the benefits of different models, including the BHC, DBF, ECOFORCE, HEAVYSPEED, ECOSPEED, ECOLiNER, and SIP series, each designed for specific machining tasks and industries.
Key Sections:
1. BHC Machining Centers: These centers are designed for large box-shaped and prismatic workpieces, offering features like long traverse paths, optimal working room conditions, and high flexibility with options for horizontal and vertical milling heads. They support workpieces up to 25,000 kg and offer tool magazines with up to 320 pockets.
2. DBF Series: The DBF series allows for turning, drilling, and milling in one clamping position, enhancing productivity by reducing setup times. It features unique head technology and internal coolant supply, with spindle speeds up to 3,500 rpm.
3. ECOFORCE Range: Known for high drive performance and cutting capacity, the ECOFORCE range supports complete machining and 5-axis operations. It is adaptable for various tasks, with a focus on precision and efficiency.
4. HEAVYSPEED Range: Designed for heavy machining of large workpieces, this range offers automatic ram deflection compensation and a variety of attachments for precision and versatility.
5. ECOSPEED Series: This series is tailored for high-speed machining of structural aluminum components, featuring the innovative Sprint Z3 machining head for dynamic and precise operations. It supports large-scale manufacturing with high productivity.
6. ECOLiNER: Specially designed for long aluminum stringer components, the ECOLiNER combines Sprint Z3 technology with high speed and precision, suitable for components up to 30 meters in length.
7. SIP Series: Known for ultra-high precision, the SIP series offers long-term precision and durability, with a focus on thermal management and dynamic software for enhanced productivity.
Technical Data: Each section provides detailed technical specifications, including axis movements, spindle speeds, tool capacities, and workpiece dimensions, tailored to the specific capabilities and applications of each machine model.
Overview: The document provides a comprehensive overview of advanced machining systems and technologies developed by Starrag Group, focusing on high-precision, efficient machining solutions for turbine blades, structural parts, and complex components in industries such as aerospace and power generation.
1. LX Series: Designed for high-precision five-axis machining of turbine blades, the LX series offers innovative fixture concepts allowing machining of all blade types with one jig. Key features include high process reliability, efficiency, and optimized unit costs. Technical data highlights include maximum workpiece lengths and swing diameters, with a focus on precision and stability.
2. STC Series: These machining centers are tailored for demanding structural parts and casings, offering excellent static and dynamic properties. They are ideal for heavy chip removal in titanium and inconel parts. The series provides options for simultaneous machining of two workpieces, enhancing productivity and stability.
3. BTP Series: Developed for machining long, complex titanium components, the BTP series features 5-axis simultaneous machining with a double rotatable head. It offers unparalleled productivity with its unique 2-spindle version, allowing simultaneous processing of two workpieces.
4. CWK Machining Centers: Known for flexibility and accuracy, these centers are suitable for complex machining of various materials. They focus on reducing idle and setup times, enhancing production efficiency.
5. Engineering Services: Starrag provides adaptive machining technology, CAM software, and simulation programs to optimize machining processes. The Center of Production Excellence allows testing and optimization of new machining processes.
6. Software Solutions: Starrag offers high-performance CAM software like RCS and PSI+, designed for efficient programming and milling of complex components. Virtual machining and adaptive machining technology enhance process efficiency and reduce scrap rates.
7. Fixture and Clamping Technologies: Starrag provides tailor-made solutions with advanced fixture and clamping technology, ensuring high availability and productivity. Automated, hydraulic, and magnetic solutions are highlighted for their process stability and efficiency.
8. Flexible Manufacturing Systems (FMS): Starrag's expertise in turnkey technology solutions includes engineering, delivery, and assembly of system modules. The interlinking of various machine designs allows for complex production processes, enhancing flexibility and reducing production times.
Overview: The document discusses the implementation of the SAM (Service Assistant Module) and its impact on production costs, machine efficiency, and service response. It highlights the benefits of using high-quality materials and advanced technologies in machine tools, as well as the importance of maintenance and service for optimal machine performance.
Key Sections:
1. SAM Implementation: The SAM provides reliable real-time analysis, rapid service response, immediate troubleshooting, and prompt alarm notifications. It includes a tachograph for machine data evaluation, enhancing machine documentation access and service efficiency.
2. Machine Tools and Materials: Modern machine tools require specific contours and high surface quality. The use of top-quality solid carbide in milling machines allows for high-speed machining and extended tool service life. Tools can be customized to customer specifications, either coated or uncoated.
3. Machine Efficiency and Maintenance: Machine tools are complex systems requiring efficient operation and maintenance. The DST system supports machinery with diagnostics and information systems to reduce error processing times and downtime, increasing machine availability.
4. Service and Support: The Starrag Group offers a global service network with spare parts supply, repair services, and tailored service solutions. Preventative maintenance and condition monitoring ensure high availability rates and minimize unplanned downtime.
5. Retrofits and Modernization: Retrofits are preferred over new machines when delivery time and cost are critical. The service department offers solutions for overhauls, modernizations, and retrofitting, leveraging original machine tool drawings and expertise.
6. Global Presence: The Starrag Group operates globally, providing services across Europe, the Middle East, the Americas, Asia, Oceania, and Africa, ensuring on-site support and availability worldwide.
Conclusion: The document emphasizes the importance of high-quality materials, advanced technologies, and comprehensive service solutions in maintaining machine efficiency and reducing production costs. The SAM and global service network play crucial roles in achieving these objectives.
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Catalog excerpts

Lieferprogramm_e-1

Berthiez Bumotec Dörries Droop + Rein Heckert Scharmann SIP Starrag TTL WMW Machines / Service / Software Machine programme

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Lieferprogramm_e-2

The companies in the Starrag Group develop and supply machining centres and flexible production systems for milling, drilling, turning and grinding medium and large-sized work pieces. We provide innovative technology solutions which are tailored to the requirements of our customers, to enable: ► sustainable reductions in unit costs ► long-term, consistent precision in the size and geometry of complex work pieces ► shorter cycle times ► increased long-term precision Leading companies around the world choose Starrag Group products since they know that comprehensive technology solutions are provided....

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Lieferprogramm_e-3

Aerospace: Lighter, quieter, more economical. The leading constructors and suppliers in the aerospace industry work together with the companies in the Starrag Group, be it for landing gear, structural components, stringers or turbine elements such as blades, blisks and casings. Aeroplanes are increasing in size, and with rising energy prices and a growing sense of environmental responsibility acting as catalysts, they are also becoming lighter, quieter and more economical. Aircrafts are changing, and with the increasing implementation of CFRP parts, more and more titanium is being used alongside...

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Lieferprogramm_e-4

Transport: Perfection, security and productivity. The core competency of the Starrag Group is based on efficient production solutions, which enable unit costs to be reduced and lead to sustainable success. The most important decision-making criteria from a customer point of view when it comes to investments in new production solutions are: minimum production and down times, reduced energy consumption, a high number of work pieces in the working space, high levels of retooling flexibility, maximum availability and the overall investment costs. The competitive strength of automobile manufacturers...

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Lieferprogramm_e-5

Industrial: Increasingly complex work pieces, optimised components. Demand is rapidly increasing around the markets for flexible machining concepts. This development is directly related to the clear trend towards work pieces of ever-increasing complexity and optimised machine components such as racks, casings and transmission components for machine tools, injection moulding, printing machines, etc. That the Starrag Group machining centres are able to meet these demands is down to the fact that the technologies used are truly universal: the centres can fully machine a work piece on five sides...

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Lieferprogramm_e-6

Energy: First in line and fully committed. Energy requirements are growing, as is the realisation that our stocks of oil and gas are finite. It is thus becoming ever more important to use existing resources well, whilst at the same time looking into all the possibilities of alternative energy sources. Energy recovery facilities are now hi-tech installations, and parts manufactured on our machines need to meet higher demands – they have to be bigger, more complex and increasingly made from materials that are difficult to machine. Turbine blades for gas and steam turbines, large ball cut-off valves...

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Lieferprogramm_e-7

The TVU product range from Berthiez offers vertical turning machines which are particularly suited to the machining of drive unit and turbine components. They are used in a wide variety of industrial sectors such as the aerospace industry and all types of energy production, from wind to nuclear power through to oil power. The TVU range is the fruit of Berthiez's experience and development programme over the years, combining the latest findings with a comprehensive technology offer. –– Berthiez TVU Advantages of TVU vertical turning lathes are completely cast iron construction, high static and...

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Lieferprogramm_e-8

The RVU generation of grinding machines sets new standards in terms of highprecision machining and is your guarantee of sustainable competitiveness. These grinding machines are ideal for high-precision mechanical machining, for example for the precision friction bearings and the aerospace industries. The range can be fitted with up to four water-cooled grinding spindles which can achieve a performance of 45 kW at 18,000 rpm (depending on which grinding machine is used). –– Berthiez RVU The design of the machines enables the complete machining process to be carried out without interruption, since...

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Lieferprogramm_e-9

The Dörries Contumat VCE is a compact single column vertical turning machine with a swing diameter of 1,400 – 2,800 mm. Depending on requirements, the machine can also carry out drilling, milling and grinding work as well as its main task of turning. The additional units required for this are of course made available, enabling customers to carry out extensive complete machining of work pieces. The eccentric design with its stiff cast set-up combined with the damping characteristics of the hydrostatic guideways provides a low-vibration machine configuration. The technical design of the machines...

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Lieferprogramm_e-10

The Dörries Contumat VC range in either the double-column or portal design is ideal for larger swing diameters of 3,500 – 12,000 mm. The VC range combines all the advantages of the VCE range with the ability to machine large-scale components just as effectively. The positive constructive properties of the smaller range are taken over here in correspondingly dimensioned main components. The range also provides high levels of flexibility in combining modules, with the result that the customers are able to find a solution tailored to their needs. –– Dörries CONTUMAT VC The portal design of the double...

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Lieferprogramm_e-11

The Dörries Contumat VC-V range provides the utmost in flexibility when it comes to work piece machining. As is the case with all the ranges mentioned previously, it is suitable for all machining processes, namely turning, drilling, milling and grinding. Furthermore, the moveable table (with a third linear or y-axis) enables eccentric work piece machining combined with the correspondingly actuated tools and thus complete machining of complex work pieces. –– Dörries CONTUMAT VC-V Machining at any position of the work piece is possible on machines with a y-axis, with the machine stand located on...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.