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S5 S7 Flex 1.2

Product catalog summary

Overview: The document provides technical specifications and features of the PACKAGING SERVO ROBOT, specifically the IML (In-Mould Labeling) flexible innovation suitable for Injection Molding Machines (IMM) ranging from 200 to 750 tons.

Standard Functions:

The robot features movements across 7 axes using servomotors and toothed belts.
It has a modular configuration for the entire IML automation system, allowing fast setup changes with data storage for different molds.
It supports stack molds and offers manual adjustment of the entry unit position by ±100 mm.
Product extraction and label positioning can occur on either the fixed or movable side of the mold.
All movements and I/O are managed by a single controller, with a teach pendant featuring a touch screen for user interaction.
The system includes internal memory for up to 50 different molds and features such as synchronized core puller and chuck confirmation.
The control unit is integrated into the robot, with a remote pendant offering a user-friendly interface.
Energy-saving features include servo sleep and synchronization with the molding cycle.

Optional Functions:

Additional vacuum generators and pumps.
Product overturning to display labels.
Safety guarding and optical control for label positioning.
Motorized adjustment of the entry unit position.

Specifications:

Power: Three-phase AC400 V +10% 50/60Hz.
Position accuracy: ±0.05 mm.
Driving methods: AC Servomotor/toothed belt.
Max payload: 25 kg, with a posture torque of 14.78 Nm.
Controller: Stec-470.

General Specifications:

Model strokes include vertical, horizontal, and side entry measurements, with specific values for large and small versions.
Dry extraction cycle time is ≥0.5 seconds, and dry total cycle time is ≥3 seconds.
Electrical consumption is 10 KVA (8 KVA for the small version).
Air consumption is approximately 50 Nl/cycle.

Contact Information: Star Automation Europe SpA, Via Salgari 2R/2S, 30030 Caselle di S.M. di Sala, Venezia - Italy. Tel: +39 041 57 85 311, Fax: +39 041 57 85 312, Email: [email protected], Website: www.star-europe.com.

Catalog excerpts

PACKAGING SERVO ROBOT IML flexible innovation Suitable for IMM from 200 to 750 t S7 FLEX IML ROBOT S7 FLEX IML ROBOT S7 FLEX IML ROBOT S7 FLEX IML ROBOT Large - Small Large - Small Large - Small Large - Small S5 FLEX IML ROBOT S5 FLEX IML ROBOT S5 FLEX IML ROBOT S5 FLEX IML ROBOT Large - Small Large - Small Large - Small Large - Small STANDARD FUNCTIONS o Product extraction both from fix or movable side of the mould Movements of all the 7 (5) axis are realized by using servomotors and toothed belt Control unit integrated on the robot; remote pendant with user friendly operator interface. o Label positioning both in the movable or fix side of the mould o All the movements and I/O are managed by one controller only Modular configuration of the whole IML automation system o Teach pendant with touch screen Fast setting of the automation in case of mould changing, with setting data storage o Internal memory (up to 50 different moulds) Suitable to work on stack mould too Manual adjustment (± 100 mm) of the entry unit position o Moulded parts stacking and labels extraction form the magazine o Multilanguage functions o Pendant with touch screen coloured display 6.5” (640*480 pixel, 65.535 colours) o Energy saving feature: - servo sleep - synchronization of robot actions with moulding cycle o Free programming o Chuck confirmation for part and label o Synchronized core puller during extraction o Chuck confirmation before ejectors return o Completely integrated controller Stec 470 in the IMM controller (according to the IMM type) OPTIONAL FUNCTIONS Additional vacuum generators Supplementary vacuum pump Safety guarding also on the top and air in pressure system Product overturning to show label Optical control to check correct label positioning Motorized adjustment of the entry unit position

Open the catalog to page 1

Outer dimensions S7/5 Large version (S7/5 Small version) Common specifications Power three-phases Position accuracy Posture torque Posture (pneumatic) Side entry Driving methods side entry group labels handling group stacking group AC Servomotor / toothed belt specifications General specifications Model Dry extraction cycle time Horizontal (mm) 300 * (200) (label side) Side entry group labels handling group stacking group Dry total cycle time Electrical consumption ( ) Referred to Small version * S5 version has pneumatic cylinder Star automation Europe reserves itself the possibility to modify...

Open the catalog to page 2

S5 S7 Flex 1.2

S5 S7 Flex 1.2

Catalog excerpts

All Star Automation Europe catalogs and technical brochures