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Speed Fastening Systems

Speed Fastening Systems
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Speed Fastening Systems

Product catalog summary
Overview: Speed Fastening® Systems are designed to enhance productivity and reduce assembly costs through efficient blind fastening technology. They are suitable for various batch sizes and continuous production lines, offering fast installation with an average cycle time of less than two seconds.
Installation Options: Options include power tools and simple workstations for smaller batches, multihead systems for larger batches, and fully automated assembly systems for continuous flow lines.
Applications: These systems are versatile, suitable for assembling metals, plastics, composites, and electronic components across industries such as automotive, electronics, and household goods.
Benefits: Key advantages include increased manufacturing throughput, reduced component handling, no component spillage, no stem loss, improved joint quality and performance, and process flexibility.
Product Range: The document details various fasteners like NeoSpeed®, Briv®, Chobert®, and others, each with specific materials and features suitable for different applications.
Fastener Selection: A selection guide helps choose the right fastener based on requirements like removability, clamp needs, and material compatibility. Fasteners are available in materials like aluminum, steel, stainless steel, and brass, with various surface finishes for enhanced performance and corrosion resistance.
Specifications: Fasteners come in sizes ranging from 1/8" to 3/16" and are available in different head styles. NeoSpeed® fasteners offer a wide grip range and high clamp strength, making them suitable for diverse applications.
Conclusion: Speed Fastening® Systems provide a robust solution for efficient assembly processes, offering significant improvements in speed, quality, and cost-effectiveness across various industries.
Fastener Types: The document provides detailed information on various fasteners and their applications, specifications, and benefits, including Briv, Chobert, Grovit, Rivscrew, Avtronic, Avsert, and Avlug.
Briv Fasteners: Designed for high shear and high clamp applications, featuring a bulbed tail for high clamp and large head style for soft materials.
Chobert Fasteners: Ideal for soft and brittle materials, providing a consistent controlled clamp and maximum hole fill.
Grovit Fasteners: Suitable for blind hole applications, offering vibration-resistant joints and increased pull-out resistance.
Rivscrew Fasteners: Threaded, removable fasteners combining rivet placement speed with screw removability, designed for soft and hard plastics.
Avtronic Fasteners: Used for attaching connectors to PCBs, providing vibration-resistant joints and increased pull-out resistance.
Avsert Fasteners: Threaded stand-off pillars for PCBs, suitable for D-subminiature connectors and telecommunications equipment.
Avlug Fasteners: Secure, easy-to-solder terminal posts for PCBs, suitable for wire wrapping or as a test point for CRO tubes.
Customized Designs: The document highlights the ability to design and manufacture custom speed fasteners with various forms and finishes to meet unique assembly requirements.
Power Tools and Workstations: Various power tools and workstations are described for rapid and reliable assembly of fasteners, offering high speed, reliable fastener feed, and low maintenance costs.
Fixed Arm Workstation: Tool supported on a fixed arm with foot pedal control, allowing hands-free operation and ergonomic customization.
Underbench Workstation: Mounted below the worktop to free up workspace, designed for easy alignment and precision assembly of small components.
Mini-MAS: Twin-head assembly station for fast, parallel assembly with hydraulic riveting modules for smooth operation.
Multi-head Assembly Workstations: Designed for synchronous placement of multiple fasteners, customizable for specific user requirements.
Automated Assembly Systems: Operator-free assembly solutions for high productivity with bowl-fed fasteners and in-line integration.
Nose Equipment Overview: Designed to facilitate and expedite the nose jaw opening and pod reloading process through a twist cam, beneficial for applications with minimal access restrictions.
Specifications: Detailed specifications for various nose equipment and fasteners, including dimensions and materials like Aluminum and Steel.
Dimensions and Part Numbers: Tables list part numbers, dimensions, and typical values for different fastener sizes.
Material Information: Specifies materials used for mandrels and springs, including Aluminum, Steel, and Stainless Steel.
Additional Options: Optional features such as anodized finishes and different aluminum alloy compositions are available upon request.
Installation Information: Users are directed to check the Stanley Engineered Fastening website for the latest data and installation guidelines.
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Catalog excerpts

Speed Fastening Systems-1

Engineered Fastening Speed Fastening® Systems

 Open the catalog to page 1
Speed Fastening Systems-2

Speed Fastening® Systems Reduce Assembly Costs with the most effective blind fastening technology. Holding your world together® Speed fasteners High precision, system-compatible function, ease of operation and quick processes are guaranteed because you can fasten continuously from magazine or bowl fed fasteners and place up to 60 fasteners per minute. For fast and reliable assembly processes. Speed Fastening Systems can reduce assembly costs, shorten cycle times, increase productivity and reduce re-work and other quality costs. Speed Fastening Systems are well suited for use in small, medium...

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Speed Fastening Systems-3

Systems Range Overview Speed Fastening® Systems 4 Specifying a Speed Fastening® System 6 - 7 Speed Fasteners Briv® 12 Double Flush Chobert® 14 Installation Equipment Installation Systems 22 Datasheets NeoSpeed® Fastener 28-33 Double Flush Chobert® Fastener 64 Engineered Fastening

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Speed Fastening Systems-4

Speed Fastening Systems Speed Fastening is a unique assembly system designed for rapid and reliable fastening in medium and high volume applications. Originally designed for the aviation industry, Speed Fastening Systems are now used by many of the world’s foremost manufacturing companies in sectors as diverse as household goods, lighting, electronic sub-assemblies, light metal fabrication and automotive. Speed fasteners are available in a wide range of materials, nishes, lengths and diameters and are ideal for fastening metals, plastics, composites and electronic components. Speed fasteners...

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Speed Fastening Systems-5

Range Overview Aluminum Alloy Wide grip range High joint clamp Hole filling Very high strength Aluminum Alloy Bulbed tail form Large headform High joint clamp Good joint gap closure Threaded fastener Removable with hex key and reusable Fastens into materials up to Aluminum Alloy Internal tapered bore Controlled clamp High shear Ideal for soft and brittle materials Double Flush Chobert* Flush surface on both sides of the joint Reduces excess space requirements Grovit* Aluminum Alloy Designed for blind hole applications Steel Annular grooves on body For use in wood, plastics, fibreglass and Avtronic*...

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Speed Fastening Systems-6

Specifying a Speed Fastening To optimize the performance of your Speed Fastening System, it is important to select the correct combination of fastener, nose equipment, mandrel and follower spring. It is also critical to ensure that the combination selected is suited for use with your choice of installation process. If you need any help in specifying the required components, do not hesitate to contact your local STANLEY Engineered Fastening representative. Further information on corrosion, safety and RoHS can be found on our website www.StanleyEngineeredFastening.com. Fastener Selection Standard...

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Speed Fastening Systems-7

Typical placing sequence 1. The mandrel with pre-loaded fastener is located in the hole. 2. Tool activation pulls the mandrel through the fastener, expanding it within the hole to provide high clamp and secure joints. 3. At the end of the installation cycle, the next fastener is automatically delivered to the nose of the tool, ready to repeat the assembly process. Please visit our website www.StanleyEngineeredFastening.com for fastener placing animations. The surface nishes for speed fasteners are as follows: Steel Zinc plate and clear passivation Option: Epoxy paint Zinc-nickel (with clear or...

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Speed Fastening Systems-8

Speed Fastening® Systems START No Do you require a Threaded Stand-off Pillar? Avsert® Sizes ø: M2.5 and M3 threads Material: Tin plated Brass Is high clamp required in assembly? Is wide grip range required? NeoSpeed® Sizes ø: 1/8"-3/16" (3.2-4.8 mm) Materials: Aluminum, Steel, Stainless Steel A4 Head Styles: Mushroom, Countersunk Is the fastener going into a blind hole? Are you attaching electrical connectors to PCB? Sizes ø: 3/32"-3/16" (2.4-4.8 mm) Materials: Aluminum, Steel Head Style: Dome, Countersunk Sizes ø: 2.5 and 2.8 mm Materials: Electro tin plated Brass, Aluminum Head Style: Dome

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Speed Fastening Systems-9

This selection guide is designed to illustrate which fasteners may be the most suitable for your application. This guide does not include the full range of POP Avdel products; our Applications Engineers are available to advise as to the best solution for your specic application needs. Is the rear sheet thermoplastic? No Rivscrew® PL Is solderability required? Sizes ø: 3/32"-.236" (2.4-6.0 mm) Materials: Aluminum, Steel, Stainless Steel A2 Head Styles: Dome, Countersunk Sizes ø: 3.0-4.5 mm Material: Steel Head Style: Dome Do you require a terminal post? Sizes ø: 2.8-4.8 mm Material: Steel Head...

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Speed Fastening Systems-10

Selection Guide This table is designed as a guide to help you select the most suitable speed fastener for your particular application. Full technical and performance data can also be found on our website or contact your local STANLEY Engineered Fastening representative. Chobert® Double Flush Chobert® Nickel plated Data Sheet Zinc plated Head Style Avlug® Avsert® Avtronic® Stainless Steel Product Range

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Speed Fastening Systems-11

Wide Grip Range Speed fasteners with a unique splined rivet design combine high clamp throughout a wide grip range - simply the strongest, most versatile speed riveting system in the world. Key features and benets • The NeoSpeed fastening process delivers a throughput • 3x greater hole size tolerance than standard breakstem up to four times greater than traditional threaded or breakstem fasteners rivets • Far less sensitive to application variations • Multi-grip capability accommodates wide variations in • Easier specication due to one-rivet x one mandrel material thickness • One rivet can be...

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Speed Fastening Systems-12

High Shear, High Clamp Fasteners Speed fasteners with a bulbed tail provide consistent high clamp and shear. Can be used to assemble many materials including metal, plastic and aluminum alloy. Key features and benets • Bulbed tail and foreshortening of the fastener during • Lower in-place costs than welding or nail rivets installation ensures high clamp • Bright tin plated brass option for ease of soldering • Bulbed tail and large head style provide a large and good electrical conductivity bearing area for soft materials • Stainless Steel option for applications subject to • Tapered tail for...

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All STANLEY Engineered Fastening catalogs and technical brochures

  1. ARC-656

    2  Pages

  2. Taptite 2000

    12  Pages

  3. Torx Plus

    16  Pages

  4. NeoSpeed

    4  Pages

  5. SAT Catalog EFS

    180  Pages

  6. ProSert XTN20

    2  Pages

  7. HeliCoil

    40  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.