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Lockbolt Systems

Lockbolt Systems
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Lockbolt Systems

Product catalog summary
Overview
Lockbolt systems are advanced fastening solutions designed for high strength and vibration resistance, suitable for demanding engineering applications. These systems are ideal for environments where traditional fastening methods like rivets and screws are inadequate.
Specifications and Benefits
  • High-speed assembly with lockbolts placed in seconds.
  • High shear and tensile strength for load-bearing applications.
  • Consistent performance with precise manufacturing tolerances.
  • Robust tools designed for demanding environments.
  • Excellent vibration resistance, comparable to welding.
  • Easy visual inspection for installation verification.
Applications
Lockbolts are widely used in automotive, transportation, machinery, construction, and metal fabrication industries. They offer cost-effective solutions by reducing assembly time and inventory.
Product Range
  • NeoBolt®: Steel lockbolts with no pin break, offering high strength and vibration resistance.
  • Avdelok®: Available in aluminum, steel, and stainless steel, providing high shear strength and controlled clamp.
  • Avdelok® XT: Steel lockbolts with exceptional shear and tensile strength for large diameter applications.
  • Maxlok®: Multi-grip capability lockbolts available in aluminum and steel.
  • Avtainer®: Steel fasteners designed for joining composite panels to metal.
  • Avbolt®: Blind fasteners offering high tensile and shear strength for heavy-duty applications.
Selection Guide
Choosing the right lockbolt involves considering factors like accessibility, grip range, hole size, and corrosion resistance. The guide provides a decision tree to help select the appropriate fastener based on specific application needs.
Installation Equipment
Various tools are available for lockbolt installation, including Genesis® models and Enerpac® power units, ensuring efficient and accurate placement.
Specifications
The document outlines the specifications for Avbolt and Avdelok lockbolts, including sizes ranging from 3/16" to 1-1/8". It describes the materials and finishes available, such as steel with phosphate and Delta Seal, and aluminum alloy with heat treatment for corrosion resistance.
Customized Designs
Stanley offers customized lockbolt designs to meet specific assembly requirements. Examples include lockbolts with stepped heads for car seat mechanisms, high-strength finishes for identification, and extended grip ranges for various applications.
Installation Tools
The document details several installation tools, including the Genesis nG3 LB and nG4, 73200, and 7287 models. Each tool is described with its features, benefits, and specifications, such as air pressure requirements, pull force, cycle time, and noise levels. The tools are designed for ergonomic use, quick cycle times, and durability.
Tool Selection Guide
A table is provided to help select the appropriate tool for specific lockbolt types and sizes. It includes information on compatible nose assemblies and optional accessories.
Enerpac PRO Series Pumps
The document describes the Enerpac PRO Series Pumps, which are used to power AV Series Tools. It highlights their high efficiency, powerful motors, and ergonomic design. Technical data such as motor size, reservoir capacity, and output flow rate are provided.
Key Features and Benefits
Across the document, key features such as high security tamper resistance, fast installation, and vibration-resistant joints are emphasized. The tools and fasteners are designed for high productivity, operator comfort, and adaptability to various assembly environments.
Hose Assembly Lengths
The document provides part numbers for hose assemblies of different lengths: 5 meters (07008-00448), 10 meters (07008-00449), and 15 meters (07008-00450).
SmartSet System
The SmartSet system is designed for monitoring the integrity of lockbolt joints. It uses a Micro Strain Sensor connected to a lockbolt tool, sending data to a Control Unit. The system operates in RUN mode to determine GO or NO GO results, with outputs that can trigger alarms.
Application and System Capabilities
The system can detect lockbolt failures, incorrect lockbolt types, and lockbolt set in air. It supports lockbolt accountability, sequencing, and programming multiple grips within applications. It is PLC compatible and allows user-defined signal outputs.
NeoBolt® 12851 Series Lockbolt Fasteners
The document provides detailed specifications for various sizes of NeoBolt lockbolt fasteners, including dimensions in inches and millimeters. It includes information on grip ranges with recommended Avdel installation tools and notes on typical strength values, emphasizing the importance of application testing.
Materials and Finishes
The lockbolt pins are made of medium carbon steel with surface finishes like Silver Magni 565 and black oxide. Collars are made of low carbon steel and zinc-plated, with other finishes available upon request.
Specifications
The document lists various product codes with corresponding dimensions in inches and millimeters. These dimensions are crucial for selecting the appropriate fasteners for specific applications.
Procedures and Standards
Strength values are applicable only when the joint thickness exceeds 150% of the joint hole diameter. This standard ensures the reliability and safety of the fastening application.
Recommendations
Users are advised to check the Stanley Engineered Fastening website for the latest data and installation information. This ensures that users have access to the most current and accurate information.
Company Overview
Stanley Engineered Fastening provides technological solutions to over 100 industries, offering a diverse range of products and services. The document highlights various brands under Stanley, such as Avdel, Dodge, Gripco, Heli-Coil, iForm, POP, Spiralock, and others, each specializing in different fastening technologies.
Key Brands and Technologies
  • Avdel®: Offers a comprehensive range of fasteners and tooling since 1936.
  • Dodge®: Specializes in high-quality threaded inserts for plastics.
  • Gripco®: Provides quality nut and threaded assembled products.
  • Heli-Coil®: Known for high-quality thread inserts, originating from the aerospace industry.
  • iForm®: Represents over 40 years of creative threaded fastener application engineering.
  • POP®: Offers a range of blind rivets for multiple markets.
  • Spiralock®: A superior fastening system for applications subjected to heavy shock and vibration.
  • Tucker®: Known for the one-sided drawn-arc welding process.
  • Warren®: Designs products suitable for various environments, including plastic and metal combinations.
Additional Information
The document emphasizes that data is subject to change due to continuous product development. Users are encouraged to contact their local Stanley representative for the latest information.
Contact and Resources
Links are provided for global locations, information requests, and the resource center on the Stanley Engineered Fastening website.
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Catalog excerpts

Lockbolt Systems-1

Engineered Fastening Lockbolt Systems

 Open the catalog to page 1
Lockbolt Systems-2

Lockbolt Systems Structural vibration resistant fasteners with high clamp load performance and multi-grip capabilities. Holding your world together® Lockbolt fasteners Lockbolts are specied whenever robust and reliable fastening is desired. Our intelligent fastening systems and durable, ergonomic installation tools create an ideal assembly solution in any manufacturing environment. Structural lockbolts consist of a separate pin and collar which are mechanically locked during installation. These fasteners form joints capable of withstanding the toughest applications and environments that traditional...

 Open the catalog to page 2
Lockbolt Systems-3

Table of Contents Systems Range Overview Structural Lockbolt Systems Range Overview Selecting a Lockbolt Fastener Selection Guide Lockbolt Range NeoBolt® Avdelok® Avdelok® XT Maxlok® Avtainer® Avbolt® Customized Designs Installation Equipment Tool Selection Guide Genesis® nG3 LB Genesis® nG4 73200 Model 7287 Model AV™ Series Enerpac® Power Units SmartSet® Process Monitoring Data Sheets NeoBolt® Avdelok® Avdelok® XT Maxlok® Avtainer® Avbolt®

 Open the catalog to page 3
Lockbolt Systems-4

Structural Lockbolt Systems Lockbolt systems are designed for high strength, secure assembly. Quick and simple to place, durable and long lasting, they are the ideal solution where spot welding is not practical and other methods are costly, time consuming or not possible. Our lockbolt systems have been widely used for many years in demanding engineering industries throughout the world, including vehicle body building, railways, construction, mining and containers. Benets of assembly High speed assembly Robust and rugged tools Lockbolts are placed in seconds, to provide a secure, Designed for...

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Lockbolt Systems-5

Range overview Brand No pin break High strength and superior vibration resistance Fast and consistent intallation Aluminum Steel Stainless Steel High shear strength High controlled clamp Exceptional shear and tensile strength Sizes from 1/2" to 1-1/8" (12.7 to 28.6 mm) Aluminum Steel Extra-wide grip range High shear strength High shear strength Joins composite panels to metal Leak resistant One side access installation High residual clamp force High tensile and shear strength Speed of installation

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Lockbolt Systems-6

Selecting a Lockbolt Fastener Selecting a structural lockbolt fastener is a simple process. The factors detailed below are designed to help you identify a fastener suitable for your application: Fastener selection Accessibility Hole size Corrosion Resistance Important Information If there is only access from one side the Avbolt relevant technical data selection should be based page should be used in structural blind fastener is the only choice. NeoBolt , resistance required. technical data available to control the hole size Corrosion is best reduced lockbolts require access material which is...

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Lockbolt Systems-7

Selection Guide This selection guide is designed to illustrate which fasteners may be the most suitable for your application. This guide does not include the full range of POP Avdel products; our Applications Engineers are available to advise as to the best solution for your specic application needs. START Is the secondary side material a composite (not metal)? Is there access to both sides of the joint? Avdelok® Sizes ø: 3/16" - 3/8" (4.8 - 9.6 mm) Materials: Aluminum, Steel, Stainless Steel Head Styles: Brazier, Truss, Large, Countersunk Sizes ø: 3/16" - 1/4" (4.8 - 6.4 mm) Materials: Aluminum,...

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Lockbolt Systems-8

Selection Guide This table is designed as a guide to help you select the most suitable lockbolt for your particular application. Full technical and performance data for each fastener can also be found on our website or contact your local STANLEY Engineered Fastening representative. Mushroom head Large head Truss head Data Sheet Round head Brazier head Stainless Steel Product Material Range Pin & Collar

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Lockbolt Systems-9

High strength, unmatched vibration resistant lockbolts without pin break for heavy duty structural applications, providing a collar 't-up' feature for easy pre-assembly. Key features and benets No Pin Break: Fast & Shockless Installation: • No metal waste, eco-friendly • Reduces operator fatigue and installation noise • No dropped stems improving working area safety • Fine pitch pin groove design for superior vibration • Avoid corrosion at stem break point (vs. traditional resistance vs. traditional lockbolts and nut & bolt • Reduced pin size and weight for lower warehousing • Collar ‘t-up’ feature...

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Lockbolt Systems-10

High strength, vibration resistant lockbolts with high controlled clamp. Key features and benets • High shear strength for high strength assembly • Easy to inspect for tampering • High controlled clamp provides excellent vibration • High security tamper resistance - TIR approved • Steel Avdelok pins typically offer comparable values to • Quick to install across a wide range of applications • Wide choice of materials, sizes, head styles and collar property class 5.8 threaded products • Robust and rugged installation tools options to suit a wide variety of applications Typical placing sequence...

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Lockbolt Systems-11

Avdelok XT Large diameter lockbolt for demanding engineering applications. Key features and benets • Exceptional shear and tensile strength provides • Simple installation tooling eliminates the cost of consistent high performance, required in load-bearing calibration and reduces maintenance structural applications • Consistent installation prevents rework and • Excellent vibration resistance associated costs • High security tamper resistance - TIR approved • Simple visual inspection for quality assurance joints • Tolerates variation in joint - allows angled installation • Installed Avdelok XT...

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Lockbolt Systems-12

High strength, vibration resistant lockbolts with multi-grip capability. Key features and benets • Wide grip range reduces inventory, simplies stock control, and accommodates wide variations • Quick to install across a wide range of applications • Brazier, countersunk, mushroom and truss head styles suit a wide variety of applications • High shear strength for high strength assembly • Easy to inspect tampering • High, controlled clamp provides excellent vibration • High security tamper resistance - TIR approved resistance • Wide range of special purpose installation tools Typical placing sequence...

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All STANLEY Engineered Fastening catalogs and technical brochures

  1. ARC-656

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  2. Taptite 2000

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  3. Torx Plus

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  4. NeoSpeed

    4  Pages

  5. SAT Catalog EFS

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  6. ProSert XTN20

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  7. HeliCoil

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.