Assembly Technologies INTELLIGENT

Stanley Assembly Technologies’ Quality Management System is registered to ISO 9001:2000 at its headquarters in Cleveland, Ohio. Assembly Technologies INTELLIGENT AIR TOOLS “ “ Solutions for the Global Assembly Market Stanley Assembly Technologies is a leading supplier of solutions for the industrial assembly market. Stanley delivers innovative, reliable products and systems to our customers to ensure the quality of the products they manufacture. The Stanley Pneumatic solution includes: n Economical error proofing solutions for all types of pneumatic tools. Intelligent systems ensure that the...

CONTENTS PSI-Qualifiers and Controllers . . . . . . . . . . . . . 4 Pulse and Impact Tools . . . . . . . . . . . . . . . 6 Air Shutoff Tools . . . . . . . . . 8 Clutch Shutoff Tools . . . . . . 9 Output Options . . . . . . . . . . . 10 INTELLIGENT THREADED FASTENING With torque capacity ranging from 0.5 to 2000 Nm, Stanley’s threaded fastening solutions come in multiple geometries to fit the job. In addition to pneumatic solutions, Stanley offers QPM DC electric fastening systems with real-time monitoring, analysis, diagnostics, and configuration available plant-wide. ENGINEERED SYSTEMS. Reducing...

PSI Controllers and Qualifiers improve assembly quality by enabling error proofing to prevent missed fasteners or incomplete fastening cycles. PSI-Q, Qc and C models interface with all types of pneumatic tools. Incomplete fastening cycles that are identified and alarmed include: Rehits of a pre-tightened fastener Cross-thread of fasteners into mating threads Slip-off (or cam out) of the socket or screwdriver bit from the fastener head before fastening to final torque. Short cycle (premature cycle abort) by the operator prior to fastening to final torque. • • • • The PSI develops a rundown signature...

PSI-C for Control of Transducerized Pulse Tools The PSI-C enables closed loop transducer control of each fastening cycle. The optional Data Transfer Unit (DTU) stores as many as 2800 rundowns and 8 parameter sets. One tool can tighten different torque values with the use of a socket tray, PLC or manually switching between parameter sets. Up/Down keys scroll menu options Front panel for Flashprogramming and Data Transfer Unit (DTU) access PSI-C displays programming options and assembly results Cycle and Batch LED’s Green OK, Red NOK PSI-C PSI-Qc for Non-shutoff Pneumatic Tools The PSI-Qc monitors...

2PULSE and impact TOOLS PSI-C Controllers and Transducer-Controlled Pulse Tools Enable High Torque Accuracy and Traceability of Results PSI-C For Closed-Loop Transducer Control Pulse Tools Transducer-Controlled Pulse Tools Stanley pulse and impact tools reduce the torque reaction allowing hand fastening without reaction devices for torque levels as high as 700 Nm on Pistol tools and 70 Nm on straight tools. For transducer-controlled pulse tools, the PSI-C controller monitors the dynamic torque at the joint and stops the tool at the target torque level. A unique pressure control method reduces...

KA2 impact PSI-Qc Qualifiers Enable Error Proofing of Non-shutoff Pulse Tools PSI-Qc For Non-shutoff Pulse Tools Non-shutoff Pulse Tool OK / NOK Hose Light Pulse Non-shutoff Tools Enhance Quality and Productivity Dual chamber motor and double blade pulsing mechanism speed tightening. Pistol or straight models fit different tightening applications. Two fill holes simplify hydraulic fluid change. ••• Ergonomic Design Reduces Operator Fatigue Virtually no torque reaction to the operator. Ergonomically quiet with low vibration. Oil-free operation eliminates fogging and product contamination. Comfortable...

3AIR Shutof TOOLS Pistol Straight Tools Angle Tools Air Shutoff Torque Capability A30U A40SB A40SB3/5 Lever A40LB A40LB3/5 Crowfoot/Tubenut F30 3 10 15 30 50 70 90 115 150 200 250 310 400 600 800 1,000 1,500 2,000 Handheld A30LA A40LA Air Shutoff Tools Offer Robust Performance with Torque Capability from 1 to 2,000 Nm Stanley continues to supply simple and highly reliable air shutoff tools that have been an industry standard for over 40 years. These tools use only one moving part to shutoff the motor. A wide range of handles, mounting options, and output types can fit the job. Models include...

Adjustable Clutch Shutoff Tools Improve Precision and Ergonomics with Torque Capability from 1.0 to 150 Nm Clutch shutoff tools disengage the motor from the drive spindle at a torque level preset at the tool. The fast clutch shutoff minimizes operator effects and torque level is not affected by supply pressure variations. Ergonomic improvements result from a fast shutoff that lowers torque reaction impulse. The low torque reaction impulse makes clutch actuated shutoff tools ideal for hand-held applications. CLUTCH Shutof TOOLS Lever A32LA A33LA Straight Tools Angle Tools 3 10 15 30 50 70 90 115...

10 4OUTPUT OPTIONS Hundreds of output designs enable solutions that fit the process Stanley manufactures a complete range of outputs to access all types of threaded fasteners. By controlling both the design of the tool and the output, Stanley can properly match components to gain optimal performance and long life. With over 40 years of experience in developing standard and special outputs, Stanley has the expertise to handle the most challenging fastening requirements. Straight Straight and pistol handle tools fit applications with direct access to the fastener. Flush Angle Flush angle tools...

Document size to accommodate American and European 11.693 x 17 Bleed area is 1/8th inch outside the document AIR0807 - ENU ©2007 The Stanley Works, All Rights Reserved WORLD HEADQUARTERS STANLEY ASSEMBLY TECHNOLOGIES 5335 Avion Park Drive Cleveland, Ohio 44143-2328 USA Tel: +1 (440) 461-5500 Fax: +1 (440) 461-5592 SALES AND SUPPORT STANLEY ASSEMBLY TECHNOLOGIES AMERICAS/ASIA-PACIFIC Applications and Productivity Center 1875 Research Drive Suite 200, Troy, MI 48083 USA Tel: 1 (248) 824-1100 Fax: +1 (248) 824-1110 Toll Free Service: (877) 787-7830 Toll Free Sales: (877) 709-8006 FRANCE STANLEY...