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Heli-Coil Aftermarket Products

Heli-Coil Aftermarket Products
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Heli-Coil Aftermarket Products

Product catalog summary
Introduction
Emhart Teknologies offers a wide range of thread repair systems, blind rivets, and tools for industrial applications. This document details the specifications and uses of Heli-Coil thread repair kits, blind rivet nuts, and tools for extracting broken bolts and studs.
Thread Repair Systems
  • Heli-Coil Inserts: Used to restore stripped or damaged threads in materials like aluminum, magnesium, and cast iron.
  • Installation Process: Involves drilling, tapping, installing the insert, and removing the tang.
  • Product Range: Available in various sizes for different thread types, including spark plug and pipe threads.
Inch and Metric Thread Repair Kits
  • Inch Kits: Sizes from #8 to 1-1/2" for coarse and fine threads, with tools and instructions.
  • Metric Kits: Sizes M3 to M20, including tools and instructions.
Master Thread Repair Sets
Designed for professional use, these sets include common thread repair sizes in inch and metric measurements, with necessary tools and inserts.
Spark Plug & Sav-A-Thread® Master Sets
  • Spark Plug Repair Kits: Include a piloted reamer tap, installation tool, and inserts for various spark plug sizes.
  • Features: Mechanical locking ensures insert security, and the piloted reamer tap eliminates drilling.
Blind Rivets and Tools
Includes information on blind rivet systems, tool selection guides, and product portfolios for manual and power tools.
Sav-A-Thread® Spark Plug Repair Kit
Designed for repairing spark plug hole threads in aluminum cylinder heads, providing a permanent repair solution.
Kit Contents: Includes solid bushing inserts, a tap tool, and an installation tool, available in various sizes.
Special Applications: Custom kits for specific applications, including carburetors and heavy-duty repairs.
Oxygen Sensor Thread Repair Kit: Restores M18 x 1.5 oxygen sensor threads without drilling, using a piloted reamer tap.
Metric Head Bolt Kit: Restores stripped head bolts in GM® engines and imports, with depth control features.
Motorcycle Kits: Repair damaged threads on motorcycles, including special sizes for Harley Davidson.
Heavy Duty Applications: Kits for automotive components like oil pans and exhaust manifold studs.
Packaged Inserts: Heli-Coil inserts available in various sizes, providing strength for most applications.
Point of Purchase Displays: Displays for retail environments featuring popular sizes.
Bolt & Stud Extractor: Tool for extracting broken bolts and studs, with a specially designed drill tip.
Rivet Types and Applications: Lists different rivet types and their applications, including thrift packs for DIY enthusiasts.
Rivet Tools: Describes manual and pneumatic rivet tools for specific sizes and materials.
Plastic Expansion Rivets: Designed for easy assembly and secure fastening, used in automotive applications.
POP NUT Inserts: Allow the use of bolts and machine screws in sheet metal applications.
Heli-Coil Products: Thread repair solutions meeting military, aerospace, and automotive standards.
Conclusion: Emhart Technologies offers a comprehensive range of rivets, tools, and thread repair products for professional and DIY applications.
Product Overview
Emhart Teknologies provides high-quality fastening solutions, including the Drill-Out®, a combination of a drill bit and extractor.
Product Assortment
Includes Point-of-Purchase Displays, 4-Piece Kits, and individual tools.
Contact Information
Contact details for orders or inquiries in the USA, Canada, and Mexico.
Brands and Products
Emhart Teknologies offers a variety of brands and products, ensuring a comprehensive range of fastening solutions.
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Catalog excerpts

Heli-Coil Aftermarket Products-1

Thread Repair Systems Blind Rivet Nuts and Tools Blind Rivets and Tools Broken Bolt & Stud Extractors

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Heli-Coil Aftermarket Products-2

Table of Contents INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Inch Thread Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Metric Thread Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Master Thread Repair Sets – Inch & Metric Master Sets; Spark Plug & Sav-A-Thread® Special Applications; Repair Kits . . . . . . . . . . . . . . . . . . . . . . .6 . . . . . . . . . . . . . . . . . . . . . . . . .7 . . . . . . . . . . . . . . . . . . . . . . . ....

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Heli-Coil Aftermarket Products-3

Thread Repair System Heli-Coil has the most effective and universally accepted method of thread repair. Heli-Coil inserts quickly and permanently restore stripped, worn or damaged threads to their original The inserts work in just about any part or material; aluminum, magnesium, cast iron, bronze, etc fuel efficient cars means more thread damage... insert to repair virtually every application. Damaged threads can be restored to better than new condition in spark plug ports, carburetor fuel inlets, transmission housings, oil drain plugs, exhaust and intake manifolds, head bolt holes, brake calipers...

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Heli-Coil Aftermarket Products-4

Inch Thread Repair Kits Heli-Coil has complete coverage of inch thread repair sizes. Available from stock are Inch Coarse kits in sizes #8 through 1-1/2" and Inch Fine kits in sizes #10 packaged in durable placon or vinyl pouches, and kits 7/8" and larger are packaged in sturdy metal cases and contain the proper size high speed steel drill. All kits contain a Heli-Coil tap, installation tool, a quantity of inserts *Sizes included in Master Thread Repair Set - Part No. 5621 A - Carded B - Pouch C - Metal Case *Sizes included in Master Thread Repair Set - Part No. 5625 EMHART TEKNOLOGIES • 4 Shelter...

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Heli-Coil Aftermarket Products-5

Metric Thread Repair Kits Heli-Coil has all you need in metric in sizes M8 through M20. All Metric kits thread repair items. Available from contain a Heli-Coil tap, installation tool, stock are Metric Coarse kits in sizes a quantity of inserts and complete M3 through M20 and Metric Fine kits instructions. *Sizes included in Master Thread Repair Set - Part No. 5626-150 A - Carded B - Pouch tSizes included in Master Thread Repair Set - Part No. 5626-125 Packaged Inserts tSizes included in Master Thread Repair Set - Part No. 5626-125 EMHART TEKNOLOGIES • 4 Shelter Rock Lane, Danbury, CT 06810 •...

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Heli-Coil Aftermarket Products-6

Master Thread Repair Sets These "Shop Sets" are the professional's choice and are available in inch and metric — coarse and fine. The inch and metric Master Sets contain the most common thread repair sizes. All of these master sets come complete with a drill, tap, installation tool and a quantity of inserts for each size and complete Inch Master Thread Repair Sets There are two master sets for inch sizes. The coarse set contains five sizes: 1/4, 5/16, 3/8, 7/16 and 1/2. The fine set has six sizes: #10,1/4, Metric Master Thread Repair Sets Two sets are available in metric sizes. The metric coarse...

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Heli-Coil Aftermarket Products-7

Spark Plug & Sav-A-Thread® Master Sets Spark Plug Repair Kit The 1st choice of Professional Mechanics and Rebuilders. Heli-Coil is the original in Spark Plug port repair. Kits contain: • Piloted reamer tap (no drilling • Installation tool • Quantity of packaged inserts (can The M12 and M14 kits contain several insert lengths to accommodate all spark plug reaches. Heli-Coil inserts are preferred by virtually all US and foreign vehicle manufacturers. Note: Do not use Heli-Coil inserts wire to repair taper seat spark plug ports. Spark Plug Repair Kit Sav-A-Thread® solid bushing inserts are specifically...

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Heli-Coil Aftermarket Products-8

Special Applications Sav-A-Thread® Spark Plug Repair Kits Part No. 5396-14 This M14 Kit is typically used in 4.6 and 5.4 liter Ford® engines. Product offers the highest quality and most durable repair available. Remove the head before installation to ensure chips do not enter the cylinder. Kit includes: • piloted reamer •steel installation tool • expanding tool • 12 inserts. (Refill package R5326-14E is available; includes 6 inserts) Part No. 5396-16 This M16 kit is specifically designed for Ford® 4.6 and 5.4 liter – 3 Valve engines. For repair on ports containing Autolite® HT and Mororcraft®...

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Heli-Coil Aftermarket Products-9

Applications Guide Heavy Duty Applications Cylinder Head Bolts Exhaust Manifold Studs Starter Bolts Alternator Bolts Drain Plugs Brake Caliper Bolts Heavy Duty Applications Aux. Transmission Cases (Fuller) Caterpillar Flywheel Bolts Cummins Head Bolt Caterpillar Pre-Combustion Chamber Wheel Studs Motor Mounts/Bell Housing Intake Manifolds After Coolers Valve Cover Detroit Diesel Series "92" Block Head Bolt/Main Bearing Mack-Scania Head Bolt American Bosch APE Diesel Fuel Pumps Spark Plug Hole Threads Wire Insert* •For gasket type spark plug assemblies only. *For Taper seat or gasket type spark...

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Heli-Coil Aftermarket Products-10

Packaged Inserts Heli-Coil inserts are packaged according to thread size for easy handling and display. The inserts are contained in a sturdy, clear, plastic display box and marked with part number and thread size. The length of the inserts in inch and metric packages is 1-1/2 times the diameter of the bolt. This provides sufficient strength in most applications. Spark plug hole inserts are packaged in lengths corresponding to the various spark plug reaches. For shorter or longer lengths and volume applications, see page 12. INCH COARSE Thread Insert Size Length Part No. METRIC COARSE METRIC...

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Heli-Coil Aftermarket Products-11

Bulk Inserts Heli-Coil stainless steel inserts are available in bulk for higher quantity applications such as rebuilding or remanufacture. Each size comes in three different lengths: • Short (length same as the diameter of the bolt or screw) - for short thread engagement applications. • Medium (length 1-1/2 times the diameter of the bolt or screw) - provides sufficient strength in most applications. • Long (length two times the diameter of the bolt or screw) - provides higher strength in critical applications, (especially in Inch Series Coarse Size Length Part Number Inch Series Fine Size Length...

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All STANLEY Engineered Fastening catalogs and technical brochures

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  4. NeoSpeed

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  5. SAT Catalog EFS

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  6. ProSert XTN20

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  7. HeliCoil

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.