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Robotic tool changer MPS 260

Robotic tool changer MPS 260
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Robotic tool changer MPS 260

Product catalog summary
Overview
The document provides a comprehensive overview of the MPS robotic tool changing systems by Stäubli, designed for payloads up to 350 kg. These systems are noted for their flexibility, economic efficiency, and productivity in industrial manufacturing processes. They are modular, allowing for customization and integration into various robotic applications, and are engineered to minimize cable connections, reduce collision risks, and ensure optimal heat dissipation.
System Structure
The MPS systems consist of base units on both the robot and tool sides, equipped with transfer modules for signal, media, and power supply. The modular design supports easy adaptation to different robotic processes.
Tool Stand Technology
Tool stands are designed for optimal system integration, featuring components like sensors, protective covers, and docking pins to ensure efficient tool management.
Quick Change Technology
This technology facilitates rapid and secure tool changes, utilizing transfer modules for pneumatics, fluids, and electrical connections. The system ensures high precision and minimal wear over millions of cycles.
MPS Solution Competence
Stäubli's MPS systems offer multifunctionality and modularity, supporting diverse applications from simple handling to complex welding and material transfer. The systems are designed for high precision and long service life, ensuring consistent product quality.
Certified Safety Technology
The systems comply with ISO 10218-2 standards, ensuring safety for operators and equipment. Safety features include electromechanical transponder technology and the proprietary Active Docking System.
IDA Bus Module
The integrated IDA bus module enhances process safety and productivity by connecting all safety-relevant monitoring and diagnostic functions, facilitating communication with higher-level control units.
Specifications
The tool changers are built to withstand harsh conditions, rated up to IP65. They feature a metal housing for effective heat management and are designed for easy integration with minimal cable connections. Technical specifications include maximum static and dynamic moments, payload capacities, and connection forces, as well as specifications for pneumatic connections, operating pressures, and repeatability.
Global Presence and Support
Stäubli has a global network of subsidiaries providing expert advice and fast response times. The company ensures that its tool changing systems comply with country-specific guidelines and standards, facilitating multinational production concepts.
Flexibility and Productivity
The systems offer flexibility with application-specific configurations, including ready-to-use, modular, and customized designs. This adaptability ensures optimal implementation and productivity across various production sites.
Economic Efficiency
Stäubli provides a single point of contact for project coordination, enhancing efficiency and reducing complexity. The company guarantees component compatibility and offers consulting expertise directly at customer premises.
Procedures
The document outlines a four-step process to configure a tool changing system: selecting a base unit, choosing transfer modules, positioning modules on mounting holes, and finalizing the configuration. Specific modules like IDAB, ECAB, ECAE, ECAI, and ECAL have designated mounting positions.
Standards and Tolerances
The systems adhere to VDI 2230 for torque, ISO 8015, and ISO 2768-mK for tolerancing, with thread tolerances specified as 6H/6g, 2xP/0.
Components and Accessories
The document lists various components such as the MPS 080 base units for both robot and tool sides, with specific order numbers. Accessories include emergency release tools and teaching aids for the robot tool change system.
Recommendations
Users are advised to follow the robot manufacturers' specifications for strength classes and to utilize the modular product concept for maximum design flexibility.
Key Data from Tables
The tables provide order numbers, pitch circle diameters, bending and torsional moments, payload capacities, and module order codes for different configurations. Specific details for pneumatic and signal connections are also included.
Conclusion
Stäubli's MPS robotic tool changing systems provide a versatile and reliable solution for industrial robotics, offering high precision, safety, and adaptability to various manufacturing processes. They are supported by a global network for consulting and service, engineered to meet the highest industrial standards, ensuring process safety and economic efficiency.
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Catalog excerpts

Robotic tool changer MPS 260-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for Payload up to 350 kg Productivity for all industrial sectors

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Robotic tool changer MPS 260-2

Tool stand technology 5 Quick change technology 6 Powerful base unit - high precision locking 10 Certified safety technology 13 Millions of docking cycles with minimum wear 14 Staubli’s global competence and local presence 16 From robot performance data to system selection 18 Transfer modules for fluids and pneumatics 86 Transfer modules for pneumatics 87 Transfer modules for pneumatics and vacuum 88 Transfer modules for shielding and earth connection 90 Transfer modules for wending power transmission 91 Integrated bus module IDA for condition monitoring 92 Electrical modules for signal and servo...

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Robotic tool changer MPS 260-3

THREE SOLUTIONS Our systems are just as flexible as your processes Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multi-functionality and optimum integration into all industrial robot manufacturing processes. Payload-specific base units on the robot and tool side are the basis for the three Staubli tool changing system solutions. MPS COMPLETE Ready-to-use application solutions Our preconfigured complete solutions provide you with ready-to-use robotic tool changing systems: • The transfer modules are selected on the basis of the...

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Robotic tool changer MPS 260-4

SYSTEM STRUCTURE A flexible concept for every robot Robot Mounting on the flange suitable for all makes of robot Robot adapter flange* Base unit robot side Sensors Robot side transfer modules Mounting kit robot side Tool side docking hook Base unit tool side Tool side transfer modules Tool Signal, media and power supply of the tool through transmission modules * Including mounting materials. 4 MPS Robotic tool changing systems for Payload up to 350 kg

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Robotic tool changer MPS 260-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Sensors Drive for protective cover Protective cover Tool stand upper part Valve control Docking pin Positioning plate (optional) Tool stand base Baseplate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 080/130 page 48, for MPS 260 page 76. MPS Robotic tool changing systems for Payload up to 350 kgs 5

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Robotic tool changer MPS 260-6

QUICK CHANGE TECHNOLOGY Tool changing system – robot and tool side Base unit robot side Active Docking safety module transfer modules for pneumatics and vacuum Pressure switch SPM 08 transfer module for fluids and pneumatics Electrical module for signal and servo power transmission Primary circuit module for welding power transmission 6 MPS Robotic tool changing systems for Payload up to

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Robotic tool changer MPS 260-7

Base unit tool side Docking hook Active Docking safety module transfer modules for pneumatics and vacuum SPM 08 transfer module for fluids and pneumatics Electrical module for signal and servo power transmission Primary circuit module for welding power transmission MPS Robotic tool changing systems for Payload up to 350

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Robotic tool changer MPS 260-8

Multi-functionality – for diverse technology TICS MA EU PN CONNECTION DIVERSITY Stäubli MPS systems can be equipped The basic units on the robot and tool side with a wide range of transfer modules are circular in design maximising flexibility Stäubli robotic tool changers for different applications. This multi- when equipping the tool changer system provide flexible technology and produc- functional design maximises produc- with a variety of transfer modules. tivity in a wide range of applications: from simple handling applications to various tion efficiency covering the entire specFlexibility...

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Robotic tool changer MPS 260-9

Modularity orientated to need The MPS systems are based on a Gripping/ welding m odular concept that provides the i deal platform for a flexible and versatile ystem. For all robotic applications s there are suitable transfer modules available – developed by Stäubli and e asily ntegrated into the changers. i On the robot side, the tool changers are already equipped with the maximum c onfiguration of transfer modules for the robot’s applications. The tool side is only equipped with the transfer modules that are required for the respective tool. Flexibility The modular design makes it possible to...

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Robotic tool changer MPS 260-10

Powerful base unit – high precision locking Powerful and precise locking for safe and error-free processes Stäubli tool changing systems ensure Economic efficiency Process safety the robot and the tool. The intelligent cise epeatability of the changer system r ing even extremely bulky tools can be design of the robotic tool changer (±  0,01  mm for each axis). Even follow- precisely positioned as defined by the e nsures absolute precision and a long ing a high number of change cycles, the service life. tools are brought to their exact operating consistent product quality. position, and placed...

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Robotic tool changer MPS 260-11

Smart details – for perfect connections Coupling technology that guarantees m aximum power transmission As the global market leader in high- plug connections guarantee 100% power Process safety quality coupling technology, Stäubli transmission. MULTILAM technology min- A constant, maximum media has been developing and designing imises contact resistance and maximises and energy transfer is guaranteed in the connection solutions for media, data contact integrity in electrical signal trans- long term. and energy transmission for decades. mission – even with high current. Economic efficiency In...

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Robotic tool changer MPS 260-12

One system for all robots Stäubli’s competence in all aspects of robotic tool changing systems draws on its decades of experience as a obot r and coupling manufacturer. Based on its in-depth technical know-how of the industrial requirements of robotic pro duction lines, it has eveloped versatile d tool changer solutions that are suitable for robots supplied from any manufacturer. The MPS systems developed by Stäubli can be installed on any robotic arm any where in the world, whatever its type, make or year of production. The hanger c mounting flanges are based on ISO- standard drilling patterns,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.