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Stäubli Fluid Connectors
Robotic tool changer MPS 1530/2531

Robotic tool changer MPS 1530/2531

Product catalog summary

Overview: The document provides a comprehensive guide on Stäubli's robotic tool changing systems, designed for payloads up to 2500 kg. These systems are modular, customizable, and suitable for various industrial applications, ensuring high precision and safety. The flexibility of the modular product concept allows users to configure a tool changing system tailored to their specific needs.

Specifications: The systems are available in different models such as MPS 631/631S, MPS 1531, and MPS 2531, each with specific payload capacities and technical specifications. They feature high-strength locking mechanisms, precise repeatability (± 0.01 mm), and are designed for a high number of change cycles. The document outlines maximum permissible torques and provides formulas for calculating application requirements.

System Structure: The tool changing systems consist of components like base units, transfer modules, and tool stands. They support various media, signals, data, and power connections, ensuring diverse application compatibility.

Safety and Standards: The systems are certified to Performance Level d, Category 3, ensuring personnel and installation safety. The Active Docking System prevents accidental unlocking, enhancing operational safety. Conformance to electromagnetic compatibility standards (EN 61131-2) and other directives is emphasized.

Customization and Flexibility: Stäubli offers customized solutions to meet specific requirements, including special base units and transfer modules. The systems are designed for easy configuration and integration into existing production processes.

Technological Diversity: The systems support a wide range of transfer technologies, including pneumatics, hydraulics, electrical power, and more, allowing for future adaptability and investment protection.

Global Support: Stäubli provides worldwide technical support and training, ensuring efficient implementation and operation of the tool changing systems.

Performance Comparison: Detailed specifications and performance metrics are provided for each model, highlighting their capabilities in terms of payload, moments, forces, and environmental conditions.

Configuration Guide: Users are instructed to choose a base unit and note the module order code. Transfer modules should be placed in designated mounting holes, with specific modules only allowed in certain positions. The guide emphasizes cost reduction by removing unnecessary modules.

Product Selection: The document lists various base units and their corresponding order numbers, detailing their specifications such as pitch circle diameter, bending and torsional moments, and safety modules. It also includes information on compressed air connections and sensor types.

Module Overview: The document provides a detailed comparison of modules for pneumatics, vacuum, fluids, gases, signals, data, and servo power. It highlights features like free passage, clean-break technology, and protection classes for different environments.

Technical Descriptions: Each module type is described with its technical specifications, including nominal diameter, circuits, valve types, maximum pressure, and flow rates. The document also covers connection types and module order codes.

Advanced Features: Advanced modules offer features like Floating Contact Technology, MULTILAM® for reliable contact, and high protection classes for harsh environments. These modules support up to 1,000,000 mating cycles.

Accessories: The document lists accessories for connectors and housings, providing order numbers and descriptions for easy selection.

Procedures and Recommendations: The document advises on assembly considerations, installation guidelines, and the importance of selecting appropriate modules based on specific needs. It suggests configuring tool stands using modular system components for optimal design and functionality.

Key Data from Tables and Diagrams: The document includes diagrams illustrating payload capacities and configurations for tool stands, with maximum tool weights specified at 500kg and 350kg. It also provides order numbers and descriptions for various components, such as protective covers and tool stand bases.

Critical Information: The document highlights the importance of selecting the correct module order codes and configuring the tool stands to meet specific operational requirements. It also notes the availability of additional components like sensors and bus modules for enhanced functionality.

Catalog excerpts

Robotic tool changing systems for payloads up to 2500 kg Productivity for all industrial sectors

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ROBOTIC TOOL CHANGER Perfect solutions for your automated production Stäubli‘s robotic tool changing systems are based on a modular product concept. All transfer Base units technologies can be flexibly combined to create customised solutions for any robot. Benefit from optimised functionality and easy integration into your production processes. Broad technology portfolio Maximum safety Versatile and flexible drive technologies Safety technology certified to Performance Level d, Category 3 for comprehensive protection Quick and easy to configure tool changing Local technical support around the...

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SYSTEM STRUCTURE TOOL STAND TECHNOLOGY A flexible concept for every robot Optimal system integration for maximum efficiency Robot Drive for protective cover Mounting on the flange suitable for all makes of robot Protective cover Robot adapter flange* Base unit Valve control robot side Sensors Positioning plate (optional) Tool stand upper part Robot side transfer modules robot side Tool side docking hook Base unit tool side Tool side transfer modules Tool support on the frame Tool Signal, media and power supply of the Tool stand base tool through transfer modules Baseplate Floor-mounted with dowels...

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ROBOTIC TOOL CHANGER TECHNOLOGY Tool changing system robot and tool side Grounding point robot side Base unit Base unit robot side tool side Pressure switch Active Docking safety module Grounding point tool side Docking hook Integrated Integrated Sensors for grounding point status indication MultiDNet-R electrical module grounding point RMK transfer module Module for tool coding Active Docking safety module Module for tool coding MultiDNet-R electrical module for signal and servo power for signal and servo power 6 Robotic tool changing systems for payloads up to 2500 kg WPC4 primary circuit module...

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SOLUTION COMPETENCE Tool changing systems for all robot manufacturers Quality and efficient locking technology MX MY Powerful and precise interlocking for safe and error-free processes The powerful base units of the Stäubli tool changing systems Highest precision ensure a high-precision connection between the robot and This results in precise repeatability of the tool changing system the tool. The intelligent design ensures absolute precision (± 0.01 mm in all axes). Even with a high number of change and a long service life for the robotic tool changer. cycles, the tools achieve their 100% accurate...

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SOLUTION COMPETENCE Certified safety technology for personnel and installation Multifunctionality broad technology portfolio S ATIC UM E PN CONNECTION DIVERSITY The safety of personnel and installation must be guaran- Our robotic tool changing systems ensure this high level of safety The variety and flexibility of the available transfer technol- From simple handling applications to a wide range of weld- teed in automated processes. Stäubli‘s robotic tool chang- thanks to the Active Docking System developed by Stäubli. ogies are critical to the high efficiency of the robotic tool ing, self-pierce...

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SOLUTION COMPETENCE Easy configuration with a wide range of technologies The right transfer technology in the right place: the easy configuration system for our robotic tool changing systems, of- Customised solutions fers you maximum flexibility and technological diversity. For applications where special base units The perfect solution for every need ESSENTIAL D-SUB transfer module with ADVANCED MultiDNet transfer module with spring-loaded contact technology MULTILAM® contact technology Different applications place very specific demands on the performance of the transfer technologies and on the...

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SOLUTION COMPETENCE Expert knowledge at your location worldwide Customised solutions for your individual needs Stäubli‘s broad international presence enables the efficient In addition, Stäubli offers worldwide training courses on all aspects Our passion for innovation and extensive expertise is particu- Customised transfer modules are available for almost all product implementation of robotic tool changing systems in your of our robotic tool changing systems. Participants will learn impor- larly evident in the customised solutions we develop for our production processes worldwide. Our training...

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SYSTEM COMPARISON Overview Staubu Base unit Base unit CONFIGURATION PAGE 32 CONFIGURATION PAGE 38 CONFIGURATION PAGE 18 We are happy to provide you with 3D data of our robotic tool changers. Contact us via our website: www.staubli.com * Due to their potentially high acceleration, robots can generate dynamic moments that are several times higher than static moments. The dynamic moments can occur in an emergency stop situation of the robot. Since they occur only very rarely during the robot‘s lifetime a static proof of strength is usually sufficient for this purpose. 16 Robotic tool changing systems...

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CONFIGURATION GUIDE Take advantage of the maximum flexibility of Staubli‘s modular product Configure your perfect tool changing system in just a few steps. Select the appropriate base unit for your tool side. Transfer the module order codes of the transfer modules corresponding to the robot side. Place the required transfer modules in mounting holes 1 to 20 by entering the module code. Only IDAA, ECBI and ECBB are possible in holes 17 to 20. MODULE OVERVIEW ON PAGE 44 18 Robotic tool changing systems for payloads up to 2500 kg Reduce your investment by varying your tool sides: Remove the transfer...

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PRODUCT SELECTION OThe base unit on the robot side is identical for the MPS 631 and MPS 631S. On the tool side, select the MPS 631 or MPS 631S version that is right for you. MPS 631RC/RG The cable for the Active Docking safety module is included. Torsional moment Payload Compressed air connection 0 160 mm 20 Robotic tool changing systems for payloads up to 2500 kg Robotic tool changing systems for payloads up to 2500 kg 21

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Robotic tool changer MPS 1530/2531

Robotic tool changer MPS 1530/2531

Catalog excerpts

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