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Robotic tool changer MPS 130

Robotic tool changer MPS 130
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Robotic tool changer MPS 130

Product catalog summary
Overview
The document provides a comprehensive overview of the MPS robotic tool changing systems by Stäubli, designed for payloads up to 350 kg. These systems are noted for their flexibility, economic efficiency, and productivity in industrial manufacturing processes. They are modular, allowing for customization and integration into various robotic applications, and are engineered to minimize cable connections, reduce collision risks, and ensure optimal heat dissipation.
System Structure
The MPS systems consist of base units on both the robot and tool sides, equipped with transfer modules for signal, media, and power supply. The modular design allows for easy adaptation to different robotic processes.
Tool Stand Technology
Tool stands are designed for optimal system integration, featuring components like sensors, protective covers, and docking pins to ensure maximum efficiency and safety.
Quick Change Technology
The systems utilize advanced transfer modules for pneumatics, vacuum, fluids, and electrical transmission, ensuring quick and reliable tool changes.
MPS Solution Competence
Stäubli's MPS systems offer multifunctionality and modularity, allowing for diverse applications and easy adaptation to new technologies. The systems are designed for high precision and long service life, ensuring consistent product quality and process safety.
Certified Safety Technology
The systems comply with ISO 10218-2 standards, ensuring safety for operators and facilities. The Active Docking System prevents accidental unlocking of tools, enhancing process safety.
Durability and Maintenance
The systems are designed for millions of docking cycles with minimal wear. Components can be easily replaced, reducing downtime and maintenance costs.
Integrated IDA Bus Module
The IDA bus module facilitates communication and monitoring of the tool changing process, enhancing productivity and process safety through centralized control and diagnostics.
Specifications
The tool changers are built to withstand harsh conditions, rated up to IP65. They feature a metal housing for effective heat management and are designed for easy integration with minimal cable connections. Torque specifications follow VDI 2230 standards, with thread tolerance of 6H/6g, and tolerancing according to ISO 8015 and ISO 2768-mK.
Global Presence and Support
Stäubli has a global network of subsidiaries providing expert advice and fast response times. The company ensures that its tool changing systems comply with country-specific guidelines and standards, facilitating multinational production concepts.
Flexibility and Productivity
The systems offer flexibility with application-specific configurations and are designed to maximize productivity through expert application advice and global know-how.
Economic Efficiency
Stäubli provides a single point of contact for project coordination, enhancing efficiency and reducing complexity. The company guarantees component compatibility and offers consulting expertise directly at customer premises.
Process Safety and Customization
The systems are thoroughly tested and designed to the highest industrial standards. They offer ready-to-use, individually configurable, and customized designs to meet specific application needs.
Technical Data
The document includes detailed technical specifications for various MPS models, including maximum static and dynamic moments, payload capacities, and connection forces. It also outlines the selection criteria for suitable MPS systems based on robot load data and application requirements.
Configuration Process
The brochure outlines a four-step process to configure the tool changing system: selecting a base unit, choosing transfer modules, positioning modules on mounting holes, and finalizing the configuration. Specific modules like IDAB, ECAB, ECAE, ECAI, and ECAL have designated mounting positions.
Component Details
Various base units and transfer modules are listed with their order numbers, pitch circle diameters, bending and torsional moments, payload capacities, and connection types. The document includes tables detailing these specifications for different configurations.
Accessories and Additional Tools
Accessories such as emergency release tools and teaching aids are available. The document specifies order numbers and descriptions for these items, emphasizing the importance of adhering to robot manufacturer specifications for strength classes.
Applications and Use
The MPS 130/1 system is also mentioned, with details on application sensors and connection transfer modules, highlighting its pneumatic and signal capabilities for gripping and handling tasks.
Models and Applications
  • MPS 260/2: Complete systems for robot and tool sides, suitable for handling, gripping, and vacuum applications.
  • MPS 260/3: Similar applications with additional customization options for thread and plug connections.
  • MPS 260/4: Designed for handling, gripping, and vacuum applications with specific pneumatic and signal connections.
  • MPS 260/5: Focused on handling, gripping, and welding applications, with detailed specifications for pneumatic, signal, and fluid connections.
Customization and Configuration
Transfer modules can be customized using a configuration system detailed on page 66. Modules are positioned on mounting holes, with specific guidelines for module placement.
Technical Data
Base unit technical data is available on page 68. Transfer module technical data is available from page 84 onwards.
Additional Information
Active docking options are available to enhance system flexibility. Stäubli's modular product concept allows for maximum design freedom.
Conclusion
Stäubli's MPS robotic tool changing systems provide a comprehensive solution for efficient and safe tool changing in robotic applications, backed by extensive global support and expertise.
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Catalog excerpts

Robotic tool changer MPS 130-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for Payload up to 350 kg Productivity for all industrial sectors

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Robotic tool changer MPS 130-2

Tool stand technology 5 Quick change technology 6 Powerful base unit - high precision locking 10 Certified safety technology 13 Millions of docking cycles with minimum wear 14 Staubli’s global competence and local presence 16 From robot performance data to system selection 18 Transfer modules for fluids and pneumatics 86 Transfer modules for pneumatics 87 Transfer modules for pneumatics and vacuum 88 Transfer modules for shielding and earth connection 90 Transfer modules for wending power transmission 91 Integrated bus module IDA for condition monitoring 92 Electrical modules for signal and servo...

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Robotic tool changer MPS 130-3

THREE SOLUTIONS Our systems are just as flexible as your processes Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multi-functionality and optimum integration into all industrial robot manufacturing processes. Payload-specific base units on the robot and tool side are the basis for the three Staubli tool changing system solutions. MPS COMPLETE Ready-to-use application solutions Our preconfigured complete solutions provide you with ready-to-use robotic tool changing systems: • The transfer modules are selected on the basis of the...

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Robotic tool changer MPS 130-4

SYSTEM STRUCTURE A flexible concept for every robot Robot Mounting on the flange suitable for all makes of robot Robot adapter flange* Base unit robot side Sensors Robot side transfer modules Mounting kit robot side Tool side docking hook Base unit tool side Tool side transfer modules Tool Signal, media and power supply of the tool through transmission modules * Including mounting materials. 4 MPS Robotic tool changing systems for Payload up to 350 kg

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Robotic tool changer MPS 130-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Sensors Drive for protective cover Protective cover Tool stand upper part Valve control Docking pin Positioning plate (optional) Tool stand base Baseplate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 080/130 page 48, for MPS 260 page 76. MPS Robotic tool changing systems for Payload up to 350 kgs 5

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Robotic tool changer MPS 130-6

QUICK CHANGE TECHNOLOGY Tool changing system – robot and tool side Base unit robot side Active Docking safety module transfer modules for pneumatics and vacuum Pressure switch SPM 08 transfer module for fluids and pneumatics Electrical module for signal and servo power transmission Primary circuit module for welding power transmission 6 MPS Robotic tool changing systems for Payload up to

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Robotic tool changer MPS 130-7

Base unit tool side Docking hook Active Docking safety module transfer modules for pneumatics and vacuum SPM 08 transfer module for fluids and pneumatics Electrical module for signal and servo power transmission Primary circuit module for welding power transmission MPS Robotic tool changing systems for Payload up to 350

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Robotic tool changer MPS 130-8

Multi-functionality – for diverse technology TICS MA EU PN CONNECTION DIVERSITY Stäubli MPS systems can be equipped The basic units on the robot and tool side with a wide range of transfer modules are circular in design maximising flexibility Stäubli robotic tool changers for different applications. This multi- when equipping the tool changer system provide flexible technology and produc- functional design maximises produc- with a variety of transfer modules. tivity in a wide range of applications: from simple handling applications to various tion efficiency covering the entire specFlexibility...

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Robotic tool changer MPS 130-9

Modularity orientated to need The MPS systems are based on a Gripping/ welding m odular concept that provides the i deal platform for a flexible and versatile ystem. For all robotic applications s there are suitable transfer modules available – developed by Stäubli and e asily ntegrated into the changers. i On the robot side, the tool changers are already equipped with the maximum c onfiguration of transfer modules for the robot’s applications. The tool side is only equipped with the transfer modules that are required for the respective tool. Flexibility The modular design makes it possible to...

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Robotic tool changer MPS 130-10

Powerful base unit – high precision locking Powerful and precise locking for safe and error-free processes Stäubli tool changing systems ensure Economic efficiency Process safety the robot and the tool. The intelligent cise epeatability of the changer system r ing even extremely bulky tools can be design of the robotic tool changer (±  0,01  mm for each axis). Even follow- precisely positioned as defined by the e nsures absolute precision and a long ing a high number of change cycles, the service life. tools are brought to their exact operating consistent product quality. position, and placed...

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Robotic tool changer MPS 130-11

Smart details – for perfect connections Coupling technology that guarantees m aximum power transmission As the global market leader in high- plug connections guarantee 100% power Process safety quality coupling technology, Stäubli transmission. MULTILAM technology min- A constant, maximum media has been developing and designing imises contact resistance and maximises and energy transfer is guaranteed in the connection solutions for media, data contact integrity in electrical signal trans- long term. and energy transmission for decades. mission – even with high current. Economic efficiency In...

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Robotic tool changer MPS 130-12

One system for all robots Stäubli’s competence in all aspects of robotic tool changing systems draws on its decades of experience as a obot r and coupling manufacturer. Based on its in-depth technical know-how of the industrial requirements of robotic pro duction lines, it has eveloped versatile d tool changer solutions that are suitable for robots supplied from any manufacturer. The MPS systems developed by Stäubli can be installed on any robotic arm any where in the world, whatever its type, make or year of production. The hanger c mounting flanges are based on ISO- standard drilling patterns,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.