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Robotic tool changer MPS 080/130/260

Robotic tool changer MPS 080/130/260
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Robotic tool changer MPS 080/130/260

Product catalog summary
Overview
The document provides a comprehensive overview of Stäubli's robotic tool changing systems, designed for payloads up to 350 kg, and suitable for various industrial applications. These systems offer solutions for payloads ranging from 55 kg to 2500 kg and are modular, allowing for customized configurations to meet specific production needs.
Specifications
The tool changing systems are available in models such as MPS 080, MPS 130, and MPS 260/260S, each with specific payload capacities and technical specifications. They feature high-quality locking mechanisms for precise and repeatable tool changes, with a repeatability of ± 0.01 mm. The document lists multiple order numbers with specifications like nominal diameter, circuits, valve type, maximum pressure, flow rate, connection type, and module order codes.
Technology and Features
The systems incorporate versatile drive technologies and a broad portfolio of transfer modules for media, signals, data, and power connections. They are equipped with safety technology certified to Performance Level d, Category 3, ensuring personnel and installation safety. The Active Docking safety system prevents accidental unlocking during operation.
Customization and Flexibility
Stäubli offers customized solutions tailored to individual requirements, including special base units and transfer modules. The Smart Config system allows users to configure tool changing systems with maximum flexibility, positioning transfer modules as needed.
System Integration
The systems are designed for optimal integration into existing production processes, ensuring high efficiency and productivity. Stäubli provides global technical support and training to ensure effective implementation and operation.
Comparison and Performance
The document includes a detailed comparison of different models, highlighting their maximum static and dynamic moments, payload capacities, and other technical parameters. The systems are designed to handle high dynamic moments generated during emergency stops.
Technical Descriptions
The document describes the technical features of different modules, including quick and easy coupling replacement, large volume flows, low flow resistance, and clean-break technology for safe media transfer. It highlights the use of robust contact technology and protection classes for various environments.
Module Types
Modules are categorized into essential and advanced types, detailing their applications in signal and data transfer, electrical connections, and servo power. Descriptions of D-SUB and multi-pole electrical modules emphasize their lightweight design, mating cycles, and protection classes.
Accessories and Connectors
Information on accessories for connectors includes mating connectors, connection types, and suitable applications. Compatibility with standardized plug-compatible systems is also mentioned.
Integrated Bus Module
The document introduces the IDA bus module for condition monitoring, highlighting its compact design, compatibility with various network protocols, and programmable I/O capabilities.
Conclusion
Stäubli's robotic tool changing systems offer a reliable, efficient, and customizable solution for various industrial applications, ensuring high precision and safety standards.
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Catalog excerpts

Robotic tool changer MPS 080/130/260-1

FAST MOVING TECHNOLOGY Staubu Productivity for all industrial sectors

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Robotic tool changer MPS 080/130/260-2

ROBOTIC TOOL CHANGER Perfect solutions for your automated production Stäubli‘s robotic tool changing systems are based on a modular product concept. All transfer technologies can be flexibly combined to create customised solutions for any robot. Benefit from optimised functionality and easy integration into your production processes. Broad technology portfolio Maximum safety Versatile and flexible drive technologies Safety technology certified to Performance Level d, Category 3 for comprehensive protection of personnel and installation. Smart configuration Global solution partner Quick and easy...

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Robotic tool changer MPS 080/130/260-3

Base units SYSTEM STRUCTURE FROM PAGE 4 SYSTEM COMPARISON PAGE 16 Transfer technologies CONNECTION DIVERSITY power connections guarantees a Versatile solutions for a secure tool stand. very high diversity of connections. Tool stand systems and accessories for all media, signals, data and The wide range of transfer modules ACCESSORIES FROM PAGE 72 TOOL STAND FROM PAGE 76 Customised solutions For applications that require special base units or customised transfer modules, we can design and manufacture robotic tool changing systems to meet your specific requirements. Our technical consultants are...

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Robotic tool changer MPS 080/130/260-4

SYSTEM STRUCTURE A flexible concept for every robot Robot Mounting on the flange suitable for all makes of robot Robot adapter flange* Base unit robot side Sensors Robot side transfer modules Mounting kit robot side Tool side docking hook Base unit tool side Tool side transfer modules Tool Signal, media and power supply of the tool through transfer modules * Including mounting materials. 4 MPS Robotic tool changing systems for payloads up to 350 kg

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Robotic tool changer MPS 080/130/260-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Sensors Drive for protective cover Protective cover Tool stand upper part Valve control Transfer coupling for Active Docking safety system Positioning plate Tool stand base Baseplate Floor-mounted with dowels Further information about tool stand technology can be found here: for page 76. MPS Robotic tool changing systems for payloads up to 350 kg 5

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Robotic tool changer MPS 080/130/260-6

ROBOTIC TOOL CHANGER TECHNOLOGY Tool changing system robot and tool side Base unit robot side Active Docking Transfer modules safety module Pressure switch for monitoring Integrated grounding point Transfer module for fluids and pneumatics Electrical module for signal and servo power transmission 6 MPS Robotic tool changing systems for payloads up to 350 kg Primary circuit module for welding power transmission

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Robotic tool changer MPS 080/130/260-7

Grounding point robot side Grounding point tool side Base unit tool side Transfer modules Docking hook Active Docking safety module Integrated grounding point Transfer module for fluids and pneumatics Electrical module for signal and servo power transmission Primary circuit module for welding power transmission MPS Robotic tool changing systems for payloads up to 350 kg 7

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Robotic tool changer MPS 080/130/260-8

SOLUTION COMPETENCE Tool changing systems for all robot manufacturers MX We are happy to advise you on custom payload calculations! Simply contact us and provide the following information: manufacturer, type and year of manufacture of your robot. www.staubli.com 8 MPS Robotic tool changing systems for payloads up to 350 kg

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Robotic tool changer MPS 080/130/260-9

Quality and efficient locking technology Powerful and precise interlocking for safe and error-free processes The powerful base units of the Stäubli tool changing systems Highest precision ensure a high-precision connection between the robot and This results in precise repeatability of the tool changing system the tool. The intelligent design ensures absolute precision (± 0.01 mm in all axes). Even with a high number of change and a long service life for the robotic tool changer. cycles, the tools achieve their 100% accurate insert position. Secure connection Absolutely reliable and efficient...

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Robotic tool changer MPS 080/130/260-10

SOLUTION COMPETENCE Certified safety technology for personnel and installation The safety of personnel and installation must be guaran- Our robotic tool changing systems ensure this high level of safety teed in automated processes. Stäubli‘s robotic tool chang- thanks to the Active Docking System developed by Stäubli. ing systems have a comprehensive safety concept for every application and achieve the high level of P erformance Active Docking only provides the compressed air supply for the uncoupling process in the tool stand. There is a self-contained compressed air circuit for this purpose....

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Robotic tool changer MPS 080/130/260-11

Multifunctionality broad technology portfolio S ATIC UM E PN CONNECTION DIVERSITY The variety and flexibility of the available transfer technol- From simple handling applications to a wide range of weld- ogies are critical to the high efficiency of the robotic tool ing, self-pierce riveting, screwing, gluing and material transfer: changing system. Stäubli‘s robotic tool changers ensure maximum technological diversity and guarantee maximum productivity. Stäubli tool changing systems offer the right high-quality transfer technology for every robot application worldwide. All The functionality of...

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Robotic tool changer MPS 080/130/260-12

SOLUTION COMPETENCE Smart configuration with a wide range of technologies The right transfer technology in the right place: Smart Config, the intelligent configuration system for our robotic tool Customised solutions changing systems, offers you maximum flexibility and technological diversity. For applications where special base units or customised transfer modules, we are happy to de- Each base unit has a fixed number of numbered mounting holes sign your specific tool changing system. Our technical (20 to 30 holes, depending on the series). The technology trans- advisors are available worldwide....

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Robotic tool changer MPS 080/130/260-13

The perfect solution for every need ESSENTIAL D-SUB transfer module with ADVANCED MultiDNet transfer module with spring-loaded contact technology MULTILAM® contact technology Each application places different demands on the perfor- MULTILAM® contact blade transfer modules mance of technology transfer. Stäubli offers an economical The ESSENTIAL series provides reliable functions and high effi- solution for every requirement. ciency for standard applications at an economical price. For example, they are ideal for applications with few tool changes per The most technically advanced product is not...

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