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Robotic tool changer MPS 055

Robotic tool changer MPS 055
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Robotic tool changer MPS 055

Product catalog summary
Overview: The document serves as a comprehensive guide for MPS robotic tool changing systems, designed for payloads up to 55 kg. It highlights the modular product concept, ensuring flexibility, integration, and efficiency in robotic manufacturing processes across various industrial sectors.
System Structure: MPS systems feature a modular design for easy integration with existing robotic systems. They include transfer modules for pneumatics, vacuum, data, and signal transfer, enhancing functionality and adaptability.
Tool Stand Technology: Details on tool stands are provided, emphasizing components like guiding systems, sensors, and tool support structures crucial for system integration and efficiency.
Quick Change Technology: This section outlines the base units on both robot and tool sides, with pass-through ports for pneumatics and vacuum, and various transfer modules for different applications.
MPS Safety+: Safety is prioritized with the MPS Safety+ system, featuring a Safety+ valve unit and transponder-coded safety switches, compliant with ISO 10218-2 standards for performance level d, category 3.
Solution Competence: Stäubli's expertise in robotic tool changing systems is highlighted, offering solutions for all robot types and manufacturers, ensuring high precision, process safety, and productivity.
End-of-Arm-Tooling: Stäubli provides a wide range of End-of-Arm-Tooling solutions, including mechanical and vacuum gripping, ensuring flexibility and durability for sustainable productivity.
Selection of System Size: Guidance is provided for selecting the appropriate MPS system size based on robot parameters and application requirements, with options for complete, modular, and customized solutions.
Payload Overview: Specifications for different MPS models (015, 025, 035, 055) are detailed, including maximum static and dynamic moments, payload capacities, and connection forces.
Specifications: Key specifications include operating pressure (0.45 - 1.0 MPa), operating temperature (0°C to +50°C), repeatability (+/- 0.0015 mm), and emergency release by compression spring. Module positions range from 4 to 6 depending on the model.
Mechanical Properties: The document specifies max static moment (80 Nm to 145 Nm), max dynamic moment (280 Nm to 507 Nm), max payload (35 kg to 55 kg), max repulsion force (10 kN to 12 kN), max connection force (10 kN to 12 kN), and max lateral force (5 kN to 6.5 kN).
Configuration and Customization: Users can configure systems using a modular approach, selecting base units and transfer modules to meet specific needs. Guidelines are provided for module selection and placement, including electrical module restrictions.
Tool Storage System: Offers flexibility and efficiency with integrated tool storage solutions, allowing for custom storage solutions that integrate into existing systems.
Additional Notes: Dynamic moments during emergency stops can exceed static moments, but static proof of strength is generally sufficient. Technical data for base units and transfer modules are detailed in specific sections.
Components and Configurations: Lists components such as tool stands, tool support, and Safety+ extensions, with order numbers and descriptions for each component, including sensor connections and mounting materials.
Modular System: The MPS 035/055 systems allow customization through a configuration system, with specific guidelines for module placement and compatibility.
Technical Data: Detailed technical data for base units and transfer modules include pitch circle diameter, bending and torsional moments, operating pressure, and connection types.
Usage Recommendations: Emphasizes the flexibility and efficiency of MPS systems for handling and gripping applications, highlighting ease of configuration and adaptation to specific requirements.
Modules: Transfer modules support applications with Gigabit Ethernet and docked camera systems, RFID modules feature IO-Link communication, and Safety+ modules offer touchless communication for Performance Level d, Category 3.
Safety Features: The Safety+ Valve Unit integrates into robot or system controls, is maintenance-free, and supports safety requirements according to Performance Level d, Category 3.
Accessories: Includes mounting kits, emergency release tools, and teaching aids for easy operation and maintenance.
Customization: Stäubli offers customized designs tailored to specific customer requirements, including special media resistance and robust electrical plug connections.
Global Service and Training: Stäubli provides worldwide service presence and training to ensure high productivity and reliable operation of the MPS systems.
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Catalog excerpts

Robotic tool changer MPS 055-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for payloads up to 55 kg Productivity for all industrial sectors

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Robotic tool changer MPS 055-2

Tool stand technology 5 Quick change technology 6 Ideal use of robot performance 10 Unique variety of technologies for maximum productivity 11 End-of-Arm-Tooling 12 Selection of system size 14 The optimal changing system for every robot 14 FTM transfer modules for pneumatics and vacuum 40 ROK transfer modules for pneumatics 44 Ground pin modules for shielding and earth connection 46 Transfer modules for tool coding 47 Electrical modules for data and signal transfer 48 D-SUB transfer modules for signals and data 49 Transfer modules for RFID 54 Tool hanger modules 55 Safety+ valve unit 58 ©Base...

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Robotic tool changer MPS 055-3

THREE SOLUTIONS Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multifunctionality and optimum integration into all industrial robot manufacturing processes. Based on the payload-dependent base units on the robot and tool side, Staubli offers you three efficient solutions for the ideal tool changing system. MPS COMPLETE Ready-to-use application solutions • robot tool changer modules suitable for the most common manufacturing processes worldwide • shortest delivery times for complete systems • can be supplemented with further transfer...

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Robotic tool changer MPS 055-4

SYSTEM STRUCTURE Simple integration thanks to open product system Robot Flange ISO 9409-1 Depending on the paylaod size, Base unit robot side Mounting on robot flange ISO 9409 Sensors for status indication Mounting kit robot side Base unit tool side Application specific transfer modules Mounting on tool flange ISO 9409 Tool Signal, media and power supply of the tool through transfer modules 4 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 055-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Tool stand upper part Tool hanger module Guiding System Sensors for status indication Rail adapter Floating system Tool support Base pillar Base plate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 015/025 page 24, for MPS 035/055 page 34. MPS Robotic tool changing systems for payloads up to 55 kg 5

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Robotic tool changer MPS 055-6

QUICK CHANGE TECHNOLOGY ©Base unit robot side Transfer modules for • pneumatics • data and signal transfer • vacuum • ultrasonic applications • shielding and earth connection • analogue camera signals • RFID and tool coding 6 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 055-7

Transfer modules for • pneumatics • vacuum • shielding and earth connection • RFID and tool coding • data and signal transfer • ultrasonic applications • analogue camera signals OBase unit tool side Pneumatic and vacuum pass-through ports Tool hanger module MPS Robotic tool changing systems for payloads up to 55 kg 7

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Robotic tool changer MPS 055-8

System for personal and system safety Compressed air line for locking and unlocking Signal line to Safety+ module Safety+ module Tool side Safety+ actuation element Cover (optional) Safety+ valve unit 8 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 055-9

Robot side Tool side Safety+ module Safety+ actuation element Safety+ valve unit Safety of people and equipment always The MPS Safety+ system from Stäubli takes top priority. Over the entire life o ffers exactly this safety. cycle of this changing system, each individual tool change must meet this Operating principle The Safety+ module on the robot side is • Personal and system safety equipped with a transponder- oded safec • Can be retrofitted to existing systems ty switch. The counterpart is the Safety+ • Coordinated system solution it must be ensured that energy loss or actuator mounted on...

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Robotic tool changer MPS 055-10

Ideal use of robot performance The powerful locking system in combination with the crosswise acting Optional proximity switches for status requests guiding surfaces ensures accurate positioning and repeatability. that can be integrated directly to save space Stäubli‘s know-how of robotic tool available status request can be direct- Process safety c hanging systems is comprehensive ly integrated into the changer system to The positioning system guaran- in every respect and draws on, among save space. tees precise repeatability of the change process (±  0.0015  mm in all directions). other things,...

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Robotic tool changer MPS 055-11

Unique variety of technologies for maximum productivity RFID module for tool coding Compact electrical modules for flexible or also data storage data and signal transfer The modular design of the MPS series Economic efficiency provides the ideal platform for a flexib- MPS tool changers are only fit- le and versatile system. For all robotic ted with all the modules required for your applications there are suitable transfer applications on the robot side. On the tool modules available, which can be sim- side, you only need the transfer modules ply integrated into the tool changer that are required...

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Robotic tool changer MPS 055-12

End-of-Arm-Tooling solutions for all robot applications Broad technology portfolio for robotic Flexible and durable systems for handling from a single source sustainable productivity s olutions for robotic handling in all au- The durability and flexibility of the soluti- tomated manufacturing processes. Our v acuum gripping, often together with tool on are critical to the long-term return on extensive portfolio offers technologies changing systems, is an everyday requi- invest ent of your End-of-Arm-Tooling. m such as gripping, vacuum and cutting, rement in robotic handling. Stäubli offers including...

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Robotic tool changer MPS 055-13

Always a tailored solution for your requirements Need an experienced partner to define the concept of your End-of-Arm-Too-ling? Does your process require a unique solution that is designed around your robot applications? Need advice on the use of individual End-of-Arm-Tooling components? Our experienced project planning team will be happy to support you at any time in the development of the perfect solution for your requirements. We undertake the complete definition and CAD planning of the entire system for you, based on your general conditions and application requirements. Depending on your...

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