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Robotic tool changer MPS 035

Robotic tool changer MPS 035
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Robotic tool changer MPS 035

Product catalog summary
Overview: The document provides a detailed guide on MPS robotic tool changing systems, designed for payloads up to 55 kg, applicable across various industrial sectors. It emphasizes the modular product concept, ensuring flexibility, integration, and efficiency in robotic manufacturing processes.
System Structure: MPS systems feature a modular design for easy integration with existing robotic systems. They include base units for both robot and tool sides, with various transfer modules to suit different applications.
Tool Stand Technology: This section covers the integration of tool stands for optimal efficiency, detailing components such as guiding systems, sensors, and tool support structures.
Quick Change Technology: The document highlights quick change technology, focusing on base units with pneumatic and vacuum pass-through ports, and transfer modules for data and signal transfer.
MPS Safety+: Safety is prioritized with the MPS Safety+ system, featuring a Safety+ valve unit and transponder-coded safety switches to prevent hazards during tool changes.
Solution Competence: Stäubli's expertise in robotic tool changing systems is highlighted, offering solutions compatible with any robot type, ensuring high precision and process safety.
End-of-Arm-Tooling: The document discusses a broad technology portfolio for robotic handling, providing comprehensive solutions for all robot applications, ensuring flexibility and durability for sustainable productivity.
Selection of System Size: Guidance is provided on selecting the optimal system size based on robot parameters and application requirements, with detailed specifications for different MPS models.
Payload Overview: Detailed specifications for different MPS models are provided, including maximum static and dynamic moments, payload capacities, and connection forces.
Specifications: Key specifications include operating pressure (0.45 - 1.0 MPa), operating temperature (0 °C - +50 °C), repeatability (+/- 0.0015 mm), and emergency release by compression spring. Module positions vary between 4 or 6 depending on the model.
Performance: Performance metrics include max static moment (80 Nm to 145 Nm), max dynamic moment (280 Nm to 507 Nm), max payload (35 kg to 55 kg), max repulsion force (10 kN to 12 kN), max connection force (10 kN to 12 kN), and max lateral force (5 kN to 6.5 kN).
Design and Configuration: The systems are modular, allowing customization based on specific needs. Transfer modules can be adapted with different threaded and plug-in connections, with guidelines for module placement.
Safety and Reliability: Systems are designed to handle dynamic moments during emergency stops, with static proof of strength generally sufficient due to the rarity of dynamic moments.
Additional Features: Integrated pass-through ports for pneumatic and data connections, and flexible tool storage systems with options for vertical or 90° rotation.
Transfer Modules: MPS 015/025/035/055 transfer modules support applications with Gigabit Ethernet and docked camera systems, designed for signals and data transfer, supporting up to 1,000,000 mating cycles.
RFID Modules: RFID modules feature IO-Link communication, unlimited read cycles, and a maximum of 100,000 write cycles, with protection class IP67 for the read/write head and IP68 for the RFID tag.
Safety+ Modules: Safety+ modules offer touchless communication, enabling Performance Level d, Category 3 safety standards, designed for mounting on the robot side only.
Safety+ Valve Unit: Requires integration into robot or system controls, allowing decoupling only in the tool stand's safe detection area, maintenance-free, meeting safety requirements according to Performance Level d, Category 3.
Accessories: Various accessories are available, including robot side mounting kits, emergency release tools, and teaching aids, with specific order numbers and descriptions provided.
Customised Designs: Stäubli offers customized designs for robotic tool changing systems, allowing tailored solutions to meet specific customer requirements, including special media resistance and robust materials.
Global Service and Training: Stäubli provides worldwide service and training for MPS robotic tool changing systems, ensuring high productivity and reliable operation, covering commissioning, operation, maintenance, and servicing of the systems.
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Catalog excerpts

Robotic tool changer MPS 035-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for payloads up to 55 kg Productivity for all industrial sectors

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Robotic tool changer MPS 035-2

Tool stand technology 5 Quick change technology 6 Ideal use of robot performance 10 Unique variety of technologies for maximum productivity 11 End-of-Arm-Tooling 12 Selection of system size 14 The optimal changing system for every robot 14 FTM transfer modules for pneumatics and vacuum 40 ROK transfer modules for pneumatics 44 Ground pin modules for shielding and earth connection 46 Transfer modules for tool coding 47 Electrical modules for data and signal transfer 48 D-SUB transfer modules for signals and data 49 Transfer modules for RFID 54 Tool hanger modules 55 Safety+ valve unit 58 ©Base...

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Robotic tool changer MPS 035-3

THREE SOLUTIONS Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multifunctionality and optimum integration into all industrial robot manufacturing processes. Based on the payload-dependent base units on the robot and tool side, Staubli offers you three efficient solutions for the ideal tool changing system. MPS COMPLETE Ready-to-use application solutions • robot tool changer modules suitable for the most common manufacturing processes worldwide • shortest delivery times for complete systems • can be supplemented with further transfer...

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Robotic tool changer MPS 035-4

SYSTEM STRUCTURE Simple integration thanks to open product system Robot Flange ISO 9409-1 Depending on the paylaod size, Base unit robot side Mounting on robot flange ISO 9409 Sensors for status indication Mounting kit robot side Base unit tool side Application specific transfer modules Mounting on tool flange ISO 9409 Tool Signal, media and power supply of the tool through transfer modules 4 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 035-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Tool stand upper part Tool hanger module Guiding System Sensors for status indication Rail adapter Floating system Tool support Base pillar Base plate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 015/025 page 24, for MPS 035/055 page 34. MPS Robotic tool changing systems for payloads up to 55 kg 5

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Robotic tool changer MPS 035-6

QUICK CHANGE TECHNOLOGY ©Base unit robot side Transfer modules for • pneumatics • data and signal transfer • vacuum • ultrasonic applications • shielding and earth connection • analogue camera signals • RFID and tool coding 6 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 035-7

Transfer modules for • pneumatics • vacuum • shielding and earth connection • RFID and tool coding • data and signal transfer • ultrasonic applications • analogue camera signals OBase unit tool side Pneumatic and vacuum pass-through ports Tool hanger module MPS Robotic tool changing systems for payloads up to 55 kg 7

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Robotic tool changer MPS 035-8

System for personal and system safety Compressed air line for locking and unlocking Signal line to Safety+ module Safety+ module Tool side Safety+ actuation element Cover (optional) Safety+ valve unit 8 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 035-9

Robot side Tool side Safety+ module Safety+ actuation element Safety+ valve unit Safety of people and equipment always The MPS Safety+ system from Stäubli takes top priority. Over the entire life o ffers exactly this safety. cycle of this changing system, each individual tool change must meet this Operating principle The Safety+ module on the robot side is • Personal and system safety equipped with a transponder- oded safec • Can be retrofitted to existing systems ty switch. The counterpart is the Safety+ • Coordinated system solution it must be ensured that energy loss or actuator mounted on...

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Robotic tool changer MPS 035-10

Ideal use of robot performance The powerful locking system in combination with the crosswise acting Optional proximity switches for status requests guiding surfaces ensures accurate positioning and repeatability. that can be integrated directly to save space Stäubli‘s know-how of robotic tool available status request can be direct- Process safety c hanging systems is comprehensive ly integrated into the changer system to The positioning system guaran- in every respect and draws on, among save space. tees precise repeatability of the change process (±  0.0015  mm in all directions). other things,...

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Robotic tool changer MPS 035-11

Unique variety of technologies for maximum productivity RFID module for tool coding Compact electrical modules for flexible or also data storage data and signal transfer The modular design of the MPS series Economic efficiency provides the ideal platform for a flexib- MPS tool changers are only fit- le and versatile system. For all robotic ted with all the modules required for your applications there are suitable transfer applications on the robot side. On the tool modules available, which can be sim- side, you only need the transfer modules ply integrated into the tool changer that are required...

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Robotic tool changer MPS 035-12

End-of-Arm-Tooling solutions for all robot applications Broad technology portfolio for robotic Flexible and durable systems for handling from a single source sustainable productivity s olutions for robotic handling in all au- The durability and flexibility of the soluti- tomated manufacturing processes. Our v acuum gripping, often together with tool on are critical to the long-term return on extensive portfolio offers technologies changing systems, is an everyday requi- invest ent of your End-of-Arm-Tooling. m such as gripping, vacuum and cutting, rement in robotic handling. Stäubli offers including...

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Robotic tool changer MPS 035-13

Always a tailored solution for your requirements Need an experienced partner to define the concept of your End-of-Arm-Too-ling? Does your process require a unique solution that is designed around your robot applications? Need advice on the use of individual End-of-Arm-Tooling components? Our experienced project planning team will be happy to support you at any time in the development of the perfect solution for your requirements. We undertake the complete definition and CAD planning of the entire system for you, based on your general conditions and application requirements. Depending on your...

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