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Robotic tool changer MPS 025

Robotic tool changer MPS 025
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Robotic tool changer MPS 025

Product catalog summary
Overview: The document details the MPS robotic tool changing systems, designed for payloads up to 55 kg, focusing on modularity, flexibility, and integration into industrial robot manufacturing. It presents three main solutions: MPS COMPLETE, MPS MODULAR, and MPS CUSTOMIZED, each offering different levels of configurability and customization.
System Structure: MPS systems are based on a modular product concept, facilitating easy integration and adaptability. They include a base unit on both the robot and tool sides, with options for various transfer modules to manage pneumatics, vacuum, data, and signal transfer.
Tool Stand Technology: This section describes the tool stand technology, which ensures optimal system integration and efficiency, including components like guiding systems, sensors, and tool support structures.
Quick Change Technology: The document details the quick change capabilities of the MPS systems, featuring pneumatic and vacuum pass-through ports, and various transfer modules for different applications.
MPS Safety+: The Safety+ system ensures personal and system safety, featuring components like the Safety+ valve unit and actuation elements. It meets Performance Level d, Category 3 standards, ensuring safe tool changes.
Solution Competence: Stäubli's expertise in robotic tool changing systems is highlighted, focusing on productivity, process safety, and economic efficiency. The systems are designed for precise repeatability and flexibility in adapting to new technologies.
End-of-Arm-Tooling: Stäubli offers a comprehensive range of End-of-Arm-Tooling solutions, including mechanical and vacuum gripping, tailored to various robotic applications.
Selection of System Size: Guidance is provided on selecting the appropriate MPS system size based on robot parameters and application requirements, with options for payloads ranging from 10 kg to 55 kg.
Payload Overview: Detailed specifications for different MPS models (015, 025, 035, 055) are provided, including maximum static and dynamic moments, payload capacities, and connection forces.
Specifications: The systems operate under pressures of 0.45 - 1.0 MPa and temperatures from 0 °C to +50 °C, with repeatability of +/- 0.0015 mm. Emergency release is available via a compression spring, and integrated pass-through ports include M5 and G 1/8 or NPT or Rc options.
Mechanical Properties: Maximum static moments range from 80 Nm to 145 Nm, dynamic moments from 280 Nm to 507 Nm, with payloads from 35 kg to 55 kg. Maximum repulsion and connection forces are 10 kN to 12 kN, and lateral forces are 5 kN to 6.5 kN.
Configuration and Modularity: Systems can be configured to suit individual requirements, with transfer modules offering various threaded and plug-in connections. The modular design allows for flexibility and efficiency in tool storage and handling applications.
Safety and Standards: Safety is ensured by a compression spring in case of drive medium failure. Torque and thread tolerances are specified according to VDI 2230 and ISO standards.
Recommendations: High acceleration can generate dynamic moments several times higher than static moments, which should be considered in emergency stop situations. Static proof of strength is usually sufficient for rare dynamic moments.
Components and Configurations: Various components such as tool stands, tool support, and Safety+ extensions are listed, with order numbers, descriptions, and sensor connections. Tool stands are available in different configurations with options for PNP and NPN sensors.
Modular System: The MPS 035/055 systems are modular, allowing customization through a configuration system. Users can select base units and transfer modules, with specific guidelines for module placement and electrical connections.
Technical Data: Detailed technical data for base units and transfer modules are provided, including pitch circle diameter, bending and torsional moments, operating pressure, and connection types. The document outlines the process for configuring a modular solution in four steps.
Applications: The systems are suitable for handling and gripping applications, with specific configurations for robot and tool sides. The document emphasizes the flexibility and efficiency of the tool stands and modular components.
Modules: Transfer modules support Gigabit Ethernet and docked camera systems, with up to 1,000,000 mating cycles. RFID modules feature IO-Link communication, unlimited read cycles, and up to 100,000 write cycles. Safety+ modules have a compact design with touchless communication, enabling Performance Level d, Category 3.
Safety Features: The Safety+ valve unit requires integration into robot or system controls, is maintenance-free, and supports safety requirements according to Performance Level d, Category 3.
Accessories: Includes mounting kits, emergency release tools, and teaching aids for easy operation and maintenance.
Customization: Stäubli offers tailored solutions with modular designs, allowing for specific adaptations to meet unique customer requirements.
Global Support: Stäubli provides worldwide service and training, ensuring high productivity and reliability of the MPS systems.
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Catalog excerpts

Robotic tool changer MPS 025-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for payloads up to 55 kg Productivity for all industrial sectors

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Robotic tool changer MPS 025-2

Tool stand technology 5 Quick change technology 6 Ideal use of robot performance 10 Unique variety of technologies for maximum productivity 11 End-of-Arm-Tooling 12 Selection of system size 14 The optimal changing system for every robot 14 FTM transfer modules for pneumatics and vacuum 40 ROK transfer modules for pneumatics 44 Ground pin modules for shielding and earth connection 46 Transfer modules for tool coding 47 Electrical modules for data and signal transfer 48 D-SUB transfer modules for signals and data 49 Transfer modules for RFID 54 Tool hanger modules 55 Safety+ valve unit 58 ©Base...

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Robotic tool changer MPS 025-3

THREE SOLUTIONS Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multifunctionality and optimum integration into all industrial robot manufacturing processes. Based on the payload-dependent base units on the robot and tool side, Staubli offers you three efficient solutions for the ideal tool changing system. MPS COMPLETE Ready-to-use application solutions • robot tool changer modules suitable for the most common manufacturing processes worldwide • shortest delivery times for complete systems • can be supplemented with further transfer...

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Robotic tool changer MPS 025-4

SYSTEM STRUCTURE Simple integration thanks to open product system Robot Flange ISO 9409-1 Depending on the paylaod size, Base unit robot side Mounting on robot flange ISO 9409 Sensors for status indication Mounting kit robot side Base unit tool side Application specific transfer modules Mounting on tool flange ISO 9409 Tool Signal, media and power supply of the tool through transfer modules 4 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 025-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Tool stand upper part Tool hanger module Guiding System Sensors for status indication Rail adapter Floating system Tool support Base pillar Base plate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 015/025 page 24, for MPS 035/055 page 34. MPS Robotic tool changing systems for payloads up to 55 kg 5

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Robotic tool changer MPS 025-6

QUICK CHANGE TECHNOLOGY ©Base unit robot side Transfer modules for • pneumatics • data and signal transfer • vacuum • ultrasonic applications • shielding and earth connection • analogue camera signals • RFID and tool coding 6 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 025-7

Transfer modules for • pneumatics • vacuum • shielding and earth connection • RFID and tool coding • data and signal transfer • ultrasonic applications • analogue camera signals OBase unit tool side Pneumatic and vacuum pass-through ports Tool hanger module MPS Robotic tool changing systems for payloads up to 55 kg 7

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Robotic tool changer MPS 025-8

System for personal and system safety Compressed air line for locking and unlocking Signal line to Safety+ module Safety+ module Tool side Safety+ actuation element Cover (optional) Safety+ valve unit 8 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 025-9

Robot side Tool side Safety+ module Safety+ actuation element Safety+ valve unit Safety of people and equipment always The MPS Safety+ system from Stäubli takes top priority. Over the entire life o ffers exactly this safety. cycle of this changing system, each individual tool change must meet this Operating principle The Safety+ module on the robot side is • Personal and system safety equipped with a transponder- oded safec • Can be retrofitted to existing systems ty switch. The counterpart is the Safety+ • Coordinated system solution it must be ensured that energy loss or actuator mounted on...

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Robotic tool changer MPS 025-10

Ideal use of robot performance The powerful locking system in combination with the crosswise acting Optional proximity switches for status requests guiding surfaces ensures accurate positioning and repeatability. that can be integrated directly to save space Stäubli‘s know-how of robotic tool available status request can be direct- Process safety c hanging systems is comprehensive ly integrated into the changer system to The positioning system guaran- in every respect and draws on, among save space. tees precise repeatability of the change process (±  0.0015  mm in all directions). other things,...

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Robotic tool changer MPS 025-11

Unique variety of technologies for maximum productivity RFID module for tool coding Compact electrical modules for flexible or also data storage data and signal transfer The modular design of the MPS series Economic efficiency provides the ideal platform for a flexib- MPS tool changers are only fit- le and versatile system. For all robotic ted with all the modules required for your applications there are suitable transfer applications on the robot side. On the tool modules available, which can be sim- side, you only need the transfer modules ply integrated into the tool changer that are required...

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Robotic tool changer MPS 025-12

End-of-Arm-Tooling solutions for all robot applications Broad technology portfolio for robotic Flexible and durable systems for handling from a single source sustainable productivity s olutions for robotic handling in all au- The durability and flexibility of the soluti- tomated manufacturing processes. Our v acuum gripping, often together with tool on are critical to the long-term return on extensive portfolio offers technologies changing systems, is an everyday requi- invest ent of your End-of-Arm-Tooling. m such as gripping, vacuum and cutting, rement in robotic handling. Stäubli offers including...

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Robotic tool changer MPS 025-13

Always a tailored solution for your requirements Need an experienced partner to define the concept of your End-of-Arm-Too-ling? Does your process require a unique solution that is designed around your robot applications? Need advice on the use of individual End-of-Arm-Tooling components? Our experienced project planning team will be happy to support you at any time in the development of the perfect solution for your requirements. We undertake the complete definition and CAD planning of the entire system for you, based on your general conditions and application requirements. Depending on your...

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