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Robotic tool changer MPS 015/025/035/055

Robotic tool changer MPS 015/025/035/055
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Robotic tool changer MPS 015/025/035/055

Product catalog summary
Overview: The document provides a detailed guide on Stäubli's robotic tool changing systems, designed for payloads up to 55 kg. These systems are versatile, precise, and safe, suitable for various industrial applications.
Specifications: The systems are modular, allowing customization with different transfer modules for media, signals, data, and power. Models include MPS 015, MPS 025, MPS 035, MPS 035L, and MPS 055, each with specific payload capacities and dimensions. Modules are designed for efficient pneumatic and vacuum operations, adhering to standards like VDI 2230, ISO 8015, and ISO 2768-mK.
System Structure: Features include a robust locking mechanism for precision and repeatability, easy robot integration, and a guiding system for secure alignment.
Transfer Technologies: Supports pneumatics, vacuum, electrical, and data transfer, adaptable to future requirements for long-term value.
Safety and Standards: Equipped with a comprehensive safety concept, certified to Performance Level d, Category 3, ensuring personnel and installation protection.
Customization and Support: Stäubli offers global technical support and customization options to meet specific needs, with modules configurable for different technological requirements.
Applications: Suitable for welding, riveting, screwing, gluing, and material transfer, ensuring productivity and technological diversity.
Technical Descriptions: Includes descriptions of modules like Electrical, D-SUB, DuraDock Vision, DuraDock Ultra, DuraDock Giga10, and DuraDock Servo, each designed for specific applications and supporting up to 100,000 mating cycles.
Tool Coding and Data Processing: RFID modules detect objects, support IO-Link communication, and allow unlimited read cycles with up to 100,000 write cycles.
Procedures and Recommendations: Integration into robot controls is necessary, with decoupling possible only within the tool stand's safe detection area. Components are maintenance-free.
Accessories: Includes mounting kits, emergency release tools, storage cases, and teaching aids for easy integration and operation.
Tool Stand Systems: Modular design for flexible adaptation, available in single or dual tool storage configurations, customizable for specific needs.
Conclusion: Stäubli's systems offer a flexible, reliable, and safe solution for industrial automation, supported by global customization capabilities.
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Catalog excerpts

Robotic tool changer MPS 015/025/035/055-1

FAST MOVING TECHNOLOGY Staubu Productivity for all industrial sectors

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Robotic tool changer MPS 015/025/035/055-2

ROBOTIC TOOL CHANGER Perfect solutions for your automated production Stäubli‘s robotic tool changing systems are based on a modular product concept. All transfer Base units technologies can be flexibly combined to create customised solutions for any robot. Benefit from optimised functionality and easy integration into your production processes. Broad technology portfolio Maximum safety Versatile and flexible drive technologies Safety technology certified to Performance Level d, Category 3 for comprehensive protection Quick and easy to configure tool changing Local technical support around the...

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Robotic tool changer MPS 015/025/035/055-3

SYSTEM STRUCTURE TOOL STAND TECHNOLOGY Simple integration thanks to open product system Optimal system integration for maximum efficiency Robot Flange ISO 9409-1 Tool stand upper part Tool hanger module Guiding System Depending on the payload size, Base unit robot side Mounting on robot flange ISO 9409 Sensor Optional: Integrated status indication Rail adapter via inductive proximity switches Floating bearing Mounting kit robot side Tool support Base unit tool side Application specific transfer modules Tool stand base Signal, media and power supply of the tool through transfer modules Baseplate...

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Robotic tool changer MPS 015/025/035/055-4

ROBOTIC TOOL CHANGER TECHNOLOGY ©Base unit robot side • RFID and tool coding • ultrasonic applications • analogue camera signals • RFID and tool coding signals and data ultrasonic applications analogue camera signals ©Base unit tool side vacuum passthrough ports Pneumatic connection for locking vacuum pass-through ports Connection threads status indication passthrough ports Tool hanger module 6 Robotic tool changing systems for payloads up to 55 kg Robotic tool changing systems for payloads up to 55 kg 7

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Robotic tool changer MPS 015/025/035/055-5

SOLUTION COMPETENCE Tool changing systems for all robot manufacturers Quality and efficient locking technology The powerful locking system in combination with the crosswise acting Optional: Space-saving, integrated proximity guiding surfaces ensures accurate positioning and repeatability. switches for status indication. The powerful base units of the Stäubli tool changing systems Highest precision ensure a high-precision connection between the robot and This results in precise repeatability of the tool changing system the tool. The intelligent design ensures absolute precision (± 0.0015 mm in...

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Robotic tool changer MPS 015/025/035/055-6

SOLUTION COMPETENCE Multifunctionality broad technology portfolio S ATIC UM E PN Easy configuration with a wide range of technologies CONNECTION DIVERSITY The variety and flexibility of the available transfer technol- The functionality of the robotic tool changing systems can be flex- The right transfer technology in the right place: the easy con- ogies are critical to the high efficiency of the robotic tool ibly extended at any time with a wide range of modules for media, figuration system for our robotic tool changing systems, of- changing system. signals, data and power transfer. fers you...

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Robotic tool changer MPS 015/025/035/055-7

SOLUTION COMPETENCE Expert knowledge at your location worldwide Customised solutions for your individual needs Stäubli‘s broad international presence enables the efficient In addition, Stäubli offers worldwide training courses on all as- Our passion for innovation and extensive expertise is particu- Customised transfer modules are available for almost all product implementation of robotic tool changing systems in your pects of our robotic tool changing systems. Participants will learn larly evident in the customised solutions we develop for our production processes worldwide. Our training programme...

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Robotic tool changer MPS 015/025/035/055-8

SYSTEM COMPARISON www.staubli.com Base unit CONFIGURATION PAGE 22 CONFIGURATION PAGE 23 CONFIGURATION PAGE 24 * Due to their potentially high acceleration, robots can generate dynamic moments that are several times higher than static moments. The dynamic moments can occur in an emergency stop situation of the robot. Since they occur only very rarely during the robot‘s lifetime a static proof of strength is usually sufficient for this purpose. Select base unit:According to robot load data: The maximum permissible torques of the tool changing system exceed the torques of the robot. The application...

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Robotic tool changer MPS 015/025/035/055-9

CONFIGURATION GUIDE Take advantage of the maximum flexibility of Staubli‘s modular product concept. Configure your perfect tool changing system in just a few steps. When using two E-modules on consecutive module locations the cable outlets may not face each other. Select the appropriate base unit for your tool side. Transfer the module order codes of the transfer modules corresponding to the robot side. M P S 0 1 5 T O Base unit tool side Select your transfer modules. Place the modules at the module positions 1 to 4 by entering the module order code. Please note: • For electrical modules, mark...

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Robotic tool changer MPS 015/025/035/055-10

PRODUCT SELECTION Module order code Gewindetoleranz / thread tolerance: 6H/6g, 2xP/0 Tolerierung / tolerancing: ISO 8015+ISO 2768-mK Gewindetoleranz / thread tolerance: 6H/6g, 2xP/0 Anzugsmomente / torque: VDI 2230 K81557770 MPS 035 Modular - unbestückt Roboterseite Tecorder code Systems GmbH – D-95448 Bayreuth MPS025RO 3xhttp://www.staubli.com PNP/ 3x M8 MPS025RC M TecMPS025TO Systems GmbH D-95448 Bayreuth M http://www.staubli.com 2x Push0.45- Small MPS - Illustrationen Broschüre Anzugsmomente / torque: Payload VDI 2230 In AD-Ø 8 M5 1.0 MPa 4 mm Seite 1 3x NPN/ 3x M8 MPS025RG Bending moment...

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Robotic tool changer MPS 015/025/035/055-11

CONFIGURATION GUIDE The configuration of MPS 035L/035/055 Take advantage of the maximum flexibility of Stäubli‘s modular product concept. Configure your perfect tool changing system in just a few steps. When using electrical modules, the module locations at the system corners of the cable outlets may not be occupied. Also cable outlets of two electrical modules facing each other are not possible. Select the appropriate base unit for your tool side. Transfer the module order codes of the transfer modules corresponding to the robot side. M P S 0 3 5 T 0 Module slots at the corners of the Base unit...

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