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Robotic tool changer MPS 015/025/035/055

Robotic tool changer MPS 015/025/035/055
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Robotic tool changer MPS 015/025/035/055

Product catalog summary
Overview: The document is a comprehensive guide on MPS robotic tool changing systems, suitable for payloads up to 55 kg, and applicable across various industrial sectors. It covers the modular product concept, system structure, and available solutions such as MPS COMPLETE, MPS MODULAR, and MPS CUSTOMIZED.
System Structure: MPS systems are designed for seamless integration with industrial robots, featuring a modular design for flexible positioning of transfer modules. These systems support various transfer modules for pneumatics, vacuum, data, and signal transfer, ensuring optimal integration and functionality.
Tool Stand Technology: Details on tool stands are provided, emphasizing components and setup crucial for system integration and efficiency, including guiding systems, sensors, and tool support structures.
Quick Change Technology: This section highlights the base units on both robot and tool sides, detailing pass-through ports for pneumatics and vacuum, and various transfer modules for different applications.
MPS Safety+: Safety is prioritized with the MPS Safety+ system, featuring a Safety+ valve unit and transponder-coded safety switches to prevent hazards during tool changes.
Solution Competence: Stäubli's expertise in robotic tool changing systems is emphasized, offering solutions for all robot types, ensuring high precision, process safety, and productivity through intelligent construction and precise positioning systems.
End-of-Arm-Tooling: Stäubli provides a broad portfolio of End-of-Arm-Tooling solutions, including mechanical and vacuum gripping systems, ensuring flexibility and durability for sustainable productivity.
Selection of System Size: Guidance is provided on selecting the appropriate MPS system size based on robot parameters and application requirements, with options for MPS COMPLETE and MPS MODULAR solutions.
Payload Overview: Specifications for different MPS models (015, 025, 035, 055) are detailed, including maximum static and dynamic moments, payload capacities, and connection forces.
Specifications: Key specifications include operating pressure (0.45 - 1.0 MPa), operating temperature (0 °C to +50 °C), repeatability (+/- 0.0015 mm), and emergency release by compression spring. Integrated pass-through ports are also specified.
Models and Capacities: Details for MPS 035 and MPS 055 models are provided, including maximum payloads, static and dynamic moments.
Configuration and Modularity: Systems can be configured to suit individual requirements, with transfer modules offering various threaded and plug-in connections. The modular design allows for flexibility and adaptation to specific needs.
Safety and Performance: Safety is ensured by a compression spring in case of drive medium failure. Dynamic moments can exceed static moments, especially during emergency stops.
Tool Storage System: Offers flexibility and efficiency through integrated tool storage systems, with modular components allowing for customized storage solutions and economical design options.
Modules: Various modules are described, including ROK, Ground Pin, Electrical, DuraDock Vision, and DuraDock Ultra, each with specific applications and specifications.
Procedures and Standards: Torque specifications follow VDI 2230 standards, with thread tolerance and tolerancing adhering to ISO standards.
Recommendations: Ensure compatibility with specified nominal widths and pressure ratings, utilize appropriate module order codes, and follow specified torque and tolerancing standards for system integrity.
Safety Features: Safety+ Valve Unit requires integration into robot or system controls, is maintenance-free, and supports safety requirements according to Performance Level d, Category 3.
Accessories: Includes mounting kits, emergency release tools, and teaching aids for easy operation and maintenance.
Customization: Stäubli offers customized designs tailored to specific customer requirements, including special media resistance and robust electrical plug connections.
Global Service and Training: Stäubli provides worldwide service presence and training to ensure high productivity and reliable operation of MPS systems.
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Catalog excerpts

Robotic tool changer MPS 015/025/035/055-1

FAST MOVING TECHNOLOGY Staubu MPS Robotic tool changing systems for payloads up to 55 kg Productivity for all industrial sectors

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Robotic tool changer MPS 015/025/035/055-2

Tool stand technology 5 Quick change technology 6 Ideal use of robot performance 10 Unique variety of technologies for maximum productivity 11 End-of-Arm-Tooling 12 Selection of system size 14 The optimal changing system for every robot 14 FTM transfer modules for pneumatics and vacuum 40 ROK transfer modules for pneumatics 44 Ground pin modules for shielding and earth connection 46 Transfer modules for tool coding 47 Electrical modules for data and signal transfer 48 D-SUB transfer modules for signals and data 49 Transfer modules for RFID 54 Tool hanger modules 55 Safety+ valve unit 58 ©Base...

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Robotic tool changer MPS 015/025/035/055-3

THREE SOLUTIONS Staubli robotic tool changing systems are designed according to a modular product concept that guarantees variable multifunctionality and optimum integration into all industrial robot manufacturing processes. Based on the payload-dependent base units on the robot and tool side, Staubli offers you three efficient solutions for the ideal tool changing system. MPS COMPLETE Ready-to-use application solutions • robot tool changer modules suitable for the most common manufacturing processes worldwide • shortest delivery times for complete systems • can be supplemented with further transfer...

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Robotic tool changer MPS 015/025/035/055-4

SYSTEM STRUCTURE Simple integration thanks to open product system Robot Flange ISO 9409-1 Depending on the paylaod size, Base unit robot side Mounting on robot flange ISO 9409 Sensors for status indication Mounting kit robot side Base unit tool side Application specific transfer modules Mounting on tool flange ISO 9409 Tool Signal, media and power supply of the tool through transfer modules 4 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 015/025/035/055-5

TOOL STAND TECHNOLOGY Optimal system integration for maximum efficiency Tool stand upper part Tool hanger module Guiding System Sensors for status indication Rail adapter Floating system Tool support Base pillar Base plate Floor-mounted with dowels Further information about tool stand technology can be found here: for MPS 015/025 page 24, for MPS 035/055 page 34. MPS Robotic tool changing systems for payloads up to 55 kg 5

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Robotic tool changer MPS 015/025/035/055-6

QUICK CHANGE TECHNOLOGY ©Base unit robot side Transfer modules for • pneumatics • data and signal transfer • vacuum • ultrasonic applications • shielding and earth connection • analogue camera signals • RFID and tool coding 6 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 015/025/035/055-7

Transfer modules for • pneumatics • vacuum • shielding and earth connection • RFID and tool coding • data and signal transfer • ultrasonic applications • analogue camera signals OBase unit tool side Pneumatic and vacuum pass-through ports Tool hanger module MPS Robotic tool changing systems for payloads up to 55 kg 7

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Robotic tool changer MPS 015/025/035/055-8

System for personal and system safety Compressed air line for locking and unlocking Signal line to Safety+ module Safety+ module Tool side Safety+ actuation element Cover (optional) Safety+ valve unit 8 MPS Robotic tool changing systems for payloads up to 55 kg

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Robotic tool changer MPS 015/025/035/055-9

Robot side Tool side Safety+ module Safety+ actuation element Safety+ valve unit Safety of people and equipment always The MPS Safety+ system from Stäubli takes top priority. Over the entire life o ffers exactly this safety. cycle of this changing system, each individual tool change must meet this Operating principle The Safety+ module on the robot side is • Personal and system safety equipped with a transponder- oded safec • Can be retrofitted to existing systems ty switch. The counterpart is the Safety+ • Coordinated system solution it must be ensured that energy loss or actuator mounted on...

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Robotic tool changer MPS 015/025/035/055-10

Ideal use of robot performance The powerful locking system in combination with the crosswise acting Optional proximity switches for status requests guiding surfaces ensures accurate positioning and repeatability. that can be integrated directly to save space Stäubli‘s know-how of robotic tool available status request can be direct- Process safety c hanging systems is comprehensive ly integrated into the changer system to The positioning system guaran- in every respect and draws on, among save space. tees precise repeatability of the change process (±  0.0015  mm in all directions). other things,...

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Robotic tool changer MPS 015/025/035/055-11

Unique variety of technologies for maximum productivity RFID module for tool coding Compact electrical modules for flexible or also data storage data and signal transfer The modular design of the MPS series Economic efficiency provides the ideal platform for a flexib- MPS tool changers are only fit- le and versatile system. For all robotic ted with all the modules required for your applications there are suitable transfer applications on the robot side. On the tool modules available, which can be sim- side, you only need the transfer modules ply integrated into the tool changer that are required...

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Robotic tool changer MPS 015/025/035/055-12

End-of-Arm-Tooling solutions for all robot applications Broad technology portfolio for robotic Flexible and durable systems for handling from a single source sustainable productivity s olutions for robotic handling in all au- The durability and flexibility of the soluti- tomated manufacturing processes. Our v acuum gripping, often together with tool on are critical to the long-term return on extensive portfolio offers technologies changing systems, is an everyday requi- invest ent of your End-of-Arm-Tooling. m such as gripping, vacuum and cutting, rement in robotic handling. Stäubli offers including...

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Robotic tool changer MPS 015/025/035/055-13

Always a tailored solution for your requirements Need an experienced partner to define the concept of your End-of-Arm-Too-ling? Does your process require a unique solution that is designed around your robot applications? Need advice on the use of individual End-of-Arm-Tooling components? Our experienced project planning team will be happy to support you at any time in the development of the perfect solution for your requirements. We undertake the complete definition and CAD planning of the entire system for you, based on your general conditions and application requirements. Depending on your...

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