REP multi-couplings

REP multi-couplings
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REP multi-couplings

Product catalog summary
Overview
The document outlines the features and applications of REP multi-couplings, which are designed for centralized and ergonomic electrical connections. These couplings enhance the ease of connection and disconnection, contributing to the longevity and reliability of electrical contacts.

Key Features
  • Ergonomics: Features precision guiding and fast locking with a half-turn lever for easy connection.
  • Maintenance: Allows individual replacement of contacts and rear assembly/disassembly of inserts.
  • Reliability: Offers high resistance to temperature and vibrations with crimped contacts.
  • Safety: Ensures error-free connections with indexed housings, IP67 protection, and earthing.
  • Performance: Utilizes Multilam© technology for high conductivity and energy efficiency.
  • Wiring: Provides options for straight or 90° harness outlets with various thread couplings.

Applications
REP multi-couplings are ideal for centralized connections in industries such as plastics and general industrial applications.

Product Variants
  • REP 103: A compact model supporting up to 74 contacts.
  • REP 203: Models available for up to 111 or 148 contacts.

Configurations
Two configurations are available based on power supply location, with different insert types for mobile and fixed plates.

Options and Accessories
  • Includes safety locking systems, reversed control levers, and proximity sensors for enhanced functionality.
  • Additional equipment options include foolproof keying systems, protective caps, parking plates, and carrying handles.

Technical Specifications
  • Aluminum housings with Nitrile or optional Fluorocarbon seals.
  • Crimped contacts available with silver or gold plating.
  • Supports current capacity up to 110 A and voltage up to 550 V.
  • Temperature range for inserts is -20°C to +100°C.
  • Complies with IP67 protection standards.

Part Numbers and Tools
The document provides detailed part numbers for various configurations and tools for assembly and disassembly, along with options for additional equipment.
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Catalog excerpts

REP multi-couplings-1

FAST MOVING TECHNOLOGY Staubu

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REP multi-couplings-2

Centralised, ergonomic...

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REP multi-couplings-3

... and reliable connectionsErgonomics Easy connection and increased lifespan of the contacts thanks to the guiding precision. REP multi-couplings designed for many connections and disconnections. Fast and easy locking by simply rotating the control lever by a half turn. Contacts can be replaced individually. Assembly and disassembly of inserts is performed from the rear without removing the housing from the plate. The immediate replacement of the complete housing fitted with its harness can be performed easily from behind by simply removing the elastic ring. Excellent resistance to temperature...

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REP multi-couplings-4

3 standard sizes depending on the number of circuits to connect REP 103 Model 2 connectors * Very compact. To connect up to 74 contacts in just one movement in a confined space. * also available in model 1 connector To connect up to 111 contacts in just one movement To connect up to 148 contacts in just one movement

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All plates are available in 2 configurations Configuration 1 Power supply on mobile plate side Power supply on fixed plate side POWER SUPPLY Mobile plate fitted with housings and male inserts Mobile plate fitted with housings and female inserts Fixed plate fitted with housings and female inserts Fixed plate fitted with housings and male inserts POWER SUPPLY For totally safe handling, the female contacts must always be fitted on the side of the power supply. Different types of inserts 3 types of connections for electrical harnesses From 2 to 36 contacts + earthing. Standard silver plated. Gold...

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VERY COMPREHENSIVE AND MODULAR RANGE Options Integrated into the product upon order: see corresponding codes on pages 9 to 11. All options can be used together. Safety locking system Reversed control lever Proximity sensors This safety device, which automatically This option makes it possible for moulds Controls "connected" and "disconnected" engages during connection, prevents any with many circuits, to install 2 multi- plates from accidental disconnection, couplings side by side in a small space even if the locking handle is knocked. To whilst keeping the same direction of use Wire connections...

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REP multi-couplings-7

Additional equipment to be ordered separately: see part numbers on page 13. Foolproof keying system Parking plate Carrying handle Enables all connection errors to be equipped with a locking system for For even easier handling. avoided when using several plates on the storage of the plate when not in use. same mould. Parking plate can be fitted with a proximity sensor (as an option). Protective cap for housings Ensures protected against external aggressions, contamination and damage when storing the moulds. Parking plate Foolproof keying system Protective caps Carrying handle

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Derating curves Contacts: 1.5 / 2 mm Connection: 0.75 / 1 mm2

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Part numbersREP 103.02 - Model 2 connectors Part numbers for mobile plates fitted with 2 male housings Power supply side Receiver side Part numbers for fixed plates fitted with 2 male housings Part numbers for fixed plates fitted with 2 female housings Receiver side Power supply side Add the corresponding option codes to the part numbers above: • Parking plate, carrying handle, protective caps for housings, foolproof keying kits: see part numbers on page 13. Options and additional equipment shown on pages 6 and 7. Plates are fitted with standard housings and Nitrile (NBR) seals. Housings are...

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Part numbers for mobile plates fitted with 3 female housings Part numbers for mobile plates fitted with 3 male housings Power supply side Receiver side Part numbers for fixed plates fitted with 3 male housings Part numbers for fixed plates fitted with 3 female housings

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REP 203.04 - Model 4 connectors Part numbers for mobile plates fitted with 4 female housings Part numbers for mobile plates fitted with 4 male housings Power supply side Receiver side Part numbers for fixed plates fitted with 4 male housings Part numbers for fixed plates fitted with 4 female housings Power supply side Add the corresponding option codes to the part numbers p. 10-11: Plates are fitted with standard housings and Nitrile (NBR) seals. Housings are also available on request with Fluorocarbon (FPM) seals. Part numbers on page 12. • Parking plate, carrying handle, protective caps for...

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REP multi-couplings-12

Current for each contact in operation (A) Wire section of connection Housings part numbers (without inserts) Housings are fitted with standard Nitrile (NBR) seals. They are also available with Fluorocarbon (FPM) seals: please contact us.

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REP multi-couplings-13

Additional equipment part numbers Parking plates Foolproof keying kits Models Carrying handle Protective caps for housing Type of housing For optimal use of your multi-connection plates Staubli offers, on simple request, drawings containing detailed information about assembly, circuit wiring, keying kit and sensors assembly as well as all the other options and additional equipments.

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Dimensioning plans REP 103.02 Configuration 1 Mobile plate fitted with female connectors Fixed plate fitted with male connectors Mobile plate fitted with male connectors Fixed plate fitted with female connectors View from above Mobile plate fitted with female connectors Fixed plate fitted with male connectors Mobile plate fitted with male connectors Fixed plate fitted with female connectors View from above

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Technical characteristicsHousings • Aluminum • Seals: standard Nitrile (NBR), Fluorocarbon (FPM) on request • Excellent temperature stability and very good resistance to vibrations • Crimped contacts. These contacts can also be soldered. • Silver plated CuZn alloy as standard • Gold plated contacts on option: add /D code to the part numbers for inserts • Smooth pins • Sockets with Multilam© contacts • Current for each contact: up to 110 A depending on the model and wiring section • Voltage: up to 550 V depending on the model • Crimped section of wiring: 0.5 mm2 to 16 mm2 depending on insert models...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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