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Mould changing tables and mould changing trolleys

Mould changing tables and mould changing trolleys
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Mould changing tables and mould changing trolleys

Product catalog summary
Overview
Stäubli's MLT Mould Loading Tables are engineered to boost productivity in the plastics industry by streamlining mould changes. They accommodate moulds up to 60 T, with options for custom designs up to 130 T. The modular system allows for future upgrades and extensions, ensuring adaptability and longevity.
Specifications and Features
  • Customised Designs: Tailored to meet specific application needs, focusing on performance, material quality, and connectivity.
  • Modular System: Offers various sizes and extensions for quick implementation and future-proofing.
  • Integration: Compatible with Euromap 71 for seamless integration and precise mould positioning.
  • Durability: Robust design for long service life and reduced downtime, enhancing overall equipment effectiveness (OEE).
Operational Efficiency
  • Software Support: User-friendly controls with message logs and remote access to minimize downtime.
  • Process Control: Real-time display of mould movements and signal visualization for efficient management.
  • Safety Features: Includes slip-resistant walkways, safety railings, and laser positioning for safe operations.
Additional Options
  • Mould Preheating Station: Reduces setup cycles and increases OEE by preheating moulds.
  • Gangway and Safety Enhancements: Features time-saving gangways, safety doors, and slip-resistant platforms.
  • RFID Mould Reader: Enhances safety and efficiency by allowing immediate reading of mould specifications.
Maintenance and Support
  • Spare Parts Packages: Preconfigured packages for quick system restoration.
  • Emergency Stop Adaptations: Customizable emergency stop placements for site-specific safety.
Conclusion
Stäubli's MLT Mould Loading Tables provide a comprehensive solution for the plastics industry, combining efficiency, reliability, and flexibility to maximize productivity and ensure safe operations.
Key Features
  • Additional operating positions for enhanced process control and monitoring.
  • Optimized operation position with gangway.
  • Raised location stops for faster mould placement.
  • Standard equipment includes Euromap 71 interface, ergonomic control panel, remote access, and safety features meeting Performance Level d, Category 3.
  • Selectable add-ons such as gangway, mould preheating station, RFID technology, and more.
Technical Specifications
  • Three models: MLT 2030, MLT 2050, MLT 2060, supporting mould weights of 30t, 50t, and 60t respectively.
  • Specifications include dimensions, load capacities, and power input adaptable to country-specific voltages.
Customisation and Global Support
  • Customised solutions tailored to specific customer requirements for seamless integration into production processes.
  • Global service network offers specialist advice and fast response times.
  • Design expertise ensures all components are developed and manufactured by Stäubli, maintaining high quality and safety standards.
Conclusion
Stäubli's MLT Mould Loading Tables are designed for efficiency, flexibility, and safety, with a strong emphasis on customisation and global support. They cater to a wide range of mould weights and are adaptable to various production environments.
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Catalog excerpts

Mould changing tables and mould changing trolleys-1

MLT Mould Loading Tables Higher productivity | Plastics industry

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Mould changing tables and mould changing trolleys-2

Efficiently change moulds up to 60 T Discover Stäubli’s full range of solutions for the plastics industry at: www.quick-mould-change.com 2 MLT Mould Loading Tables

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A range of system sizes up to 60 T and modular combinable extension options The MLT product allows for simple and fast configuration of a system that ideally meets your requirements. A gangway, mould preheating and RFID mould detection are just some of the available options. Stäubli’s MLT mould loading tables are Future-proof modular concept a key component in automatic mould Stäubli is the only manufacturer world- The controller for the MLT mould loading loading. They make an important wide to offer a standardised range of tables can be seamlessly integrated with c ontribution to set up time...

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SIMPLE OPERATION WITH HIGH-LEVEL EFFICIENCY Software with real user support The software and the control panel for Stäubli’s MLT mould loading ables t ensure system processes and user-friendly control for mould changing operations.

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BILDER WERDEN NOCH ANGEPASST Efficient process control with high transparency The movements of the mould and the mould loading table are dynamically displayed on the MLT control panel. All the real signal states are visualised. A message log with a filter function completes the optimised overview. No interface adaptation required Password protected user levels are avail- Message log with filter function The control software for Stäubli’s MLT able for the software. This ensures that Despite every precaution, factors can mould loading tables has already been defined processes cannot be changed...

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Mould changing tables and mould changing trolleys-6

COMPREHENSIVE SERVICE PACKAGE High-level performance mould changing Safety railing for the access platform Stäubli’s MLT mould loading tables i ncorporate a wide range of extremely practical equipment and design details. Slip-resistant walkways for safe access This offers a unique combination of high-level efficiency, comprehensive process reliability and genuine flexi bility, which makes a significant contribution to maximising productivity in the lastics industry. p Top quality materials, processing precision and sophisticated engineering make the MLT mould loading tables an e xtremely sustainable...

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Mould changing tables and mould changing trolleys-7

Ergonomic control panel precise mould guidance with parking station F uture-proof switching and control technology Laser positioning for immediate use Stable transfer height with a ubsidence-resistant rail system s Guide rail with location stops for fast tool positioning MLT Mould Loading Tables 7

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SAFETY AND RELIABILITY AS STANDARD Stable transfer height with a subsidence-resistant rail system The MLT mould loading table’s special rail system ensures that the tool transfer height remains constant throughout its service life. Precise positioning and guidance for MLT controller with the aid of proximity reliable mould handling switches. The moulds are inserted into The moulds are transported and guided the machine reliably, accurately and with- by a combination of driven feed units and free-running roller units. The length of the maintenance free precision rollers allows moulds of different...

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Four-wheel drive for precise mobility Separate motors for each wheel prevent process interruptions and reduce wear. Laser positioning for immediate use MLT mould loading tables are ready for immediate use without reference operation. Safe access platform Powerful four-wheel drive for precise Flexible, future-proof switching and The access platform is designed as an control technology enclosed flat surface. The colour coded Each of the four wheels of an MLT mould The ergonomically designed control pan- safety components in the prescribed RAL loading table is driven and braked by a el is equipped...

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FOR YOUR SPECIFIC REQUIREMENTS Add-ons and options for MLT mould loading tables In addition to the very extensive stand- Elevated operator position ard performance package for Stäubli’s MLT mould loading tables, we can offer you additional add-ons and options to customise the MLT mould loading table Transparent safety fence to meet your requirements. m odular concept of the MLT mould loading tables allows additions to be r etrofitted after installation. Compact and transparent safety fence The surfaces between the safety fence frame elements are fitted with transparent impact-resistant polycarbonate....

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Safety doors safety enhancing gangway Adapted emergency stop button concept Additional transport rollers for shorter mould lengths RFID mould reader for immediate machine use Certified coated access platform for slip resistance Raised location stops for optimised mould handling MLT Mould Loading Tables 11

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INDIVIDUALITY AND ECONOMIC EFFICIENCY Mould preheating station The optional mould preheating station facilitates the simple integration of Stäubli MCS connectors to the system. Mould preheating station When using long moulds or a mould pre- The correct mould temperature has a heating station, the addition of a gangway decisive influence on the speed of the is ideal for moving around quickly and production of compliant parts. Preheat- safely from one side of the mould to the ing the moulds significantly shortens the entire set-up cycle and increases the OEE factor. Coated access platform for certified...

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Gangway The gangway optimises the operation position for efficient process control. Raised location stops The raised location stops improve and speed up the process of placing the moulds on the loading table. Raised location stops Additional transport rollers for The raised location stops facilitate the shorter mould lengths chine via an additional interface cable. precise placement of the moulds on the Extending the system with additional roll- MLT mould loading table. Oscillating er units reduces the weight load on each Adapted emergency stop button movements caused by the crane are also roller...

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MLT: solution with a greater ROI The future-oriented modular concept of the MLT loading tables, as well as the standardised software interface, ensure usability and system flexibility. The robust components guarantee a long service life, high efficiency and easy maintenance. In addition, the safety functions on the Stäubli MLT loading table fulfil Performance Level d, Category 3. Standard equipment Euromap 71 interface, prepared for all common types of machine Control cabinet and control panel prepared as standard for two injection moulding machines Ergonomic control panel with 10” touchscreen...

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