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IMAG High performance magnetic clamping QMC 122

IMAG High performance magnetic clamping QMC 122

IMAG High performance magnetic clamping QMC 122

Product catalog summary
Introduction
The QMC 123 magnetic clamping system is a result of a strategic partnership between Mag-Autoblok Tecnomagnete and Stäubli, combining advanced technologies for quick mould change in the plastics industry. It is designed to enhance productivity and safety in mould clamping operations.

Specifications and Features
The system integrates Stäubli's precision force measurement with Mag-Autoblok Tecnomagnete's robust magnet plate design. It is suitable for injection presses and plastics machinery ranging from 50 to 4000 tons. The system is a plug-and-play solution, adaptable to both new and retrofit machines without requiring modifications.

Performance and Safety
QMC 123 offers optimized performance with high reliability and outstanding safety features. It includes advanced software for force measurement, monitoring, and temperature control to prevent overheating. The system is IP65 certified, ensuring durability under demanding conditions.

Customization and Integration
The system can be customized to meet specific customer needs, including clamping force, magnetic plate shape, and centering ring design. Full integration and installation support are provided to ensure seamless implementation.

Operation and User Interface
The system features intuitive operations with a user-friendly interface available in multiple languages. It includes a touch screen hand pendant for easy control and confirmation of safety checks. The system supports various user levels, from operator to technician, with personalized access.

Technological Innovation
Stäubli ensures 100% quality assurance by controlling the design and manufacture of the magnetic clamping systems. The system uses neodymium magnets and precise measurement coils for accurate mould movement anticipation.

SMED Approach
The QMC 123 system supports the SMED (Single-Minute Exchange of Die) approach, aiming to reduce mould change time and increase productivity. It offers solutions for energy connections, mould clamping, and maintenance, enhancing overall efficiency.

Conclusion
The QMC 123 magnetic clamping system is a versatile and reliable solution for the plastics industry, offering unmatched safety and productivity enhancements. It is designed to meet the diverse needs of modern manufacturing environments, aligning with Industry 4.0 standards.
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Catalog excerpts

IMAG High performance magnetic clamping QMC 122-1

FAST MOVING TECHNOLOGY StAUBL!

 Open the catalog to page 1
IMAG High performance magnetic clamping QMC 122-2

Strategic partnership Thanks to the strategic partnership between Mag-Autoblok Tecnomagnete and Stäubli, QMC123 magnetic clamping is the perfect combination of the technological know-how and expertise of the two companies. Delivering superior Quick Mould Change Technology QMC 123 combines the technologies of: Stäubli leading edge high precision force measurement and control with the compact and robust design of the magnet plates from Mag-Autoblok Tecnomagnete. Optimized performance • Plastics industry – Mould clamping on injection presses and plastics machinery (50 to +4000 t) • Designed to speed-up...

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IMAG High performance magnetic clamping QMC 122-3

It’s all about productivity and safety IntegrationPlug&play solution for both new & retrofit machines • tailored to fit any kind of machine • does not require any machine and/or mould modifications • sized to provide optimal clamping force • specific machining is available for fixing points, shape of the magnetic plate, centering ring, optimized solutions to speed up mould installation,... • with strong expertise in quick mould change solutions, we will support you at every step: from the design of your project through its implementation OperationRobust solution • impenetrable mechanical shield:...

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IMAG High performance magnetic clamping QMC 122-4

• sized to magnetic plates specifications Cables & connectors 2 magnetic clamping plates • sized to customer specifications Two lines made to fit distinct needsEssential Premium safety level adapted to repetitive operations with low diversity within the moulds - in terms of size and weight - reference modules must be covered simple operations control with ON/OFF push button safest magnetic clamping in the market versatile compliant with high Diversity of moulds Industry 4.0 oriented HMI options: - ergonomic & intuitive hand pendant - fully integrated into machine HMI PREMIUM 4 Magnetic clamping...

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IMAG High performance magnetic clamping QMC 122-5

PremiumMOULD MOVEMENT ANTICIPATION • Detection thanks to precise measurement coils on reference modules • The mould needs to cover the reference modules • Detection thanks to precise measurement coils on reference modules and all the other modules (total coils) • Compatible with any kind of moulds Control of the QMC 123 via the interface of the press: • Interface partly integrated into machine HMI Non-contractual visual HUMAN MACHINE INTERFACESHUMAN MACHINE INTERFACESControl of the QMC 123 via the interface of the press: • Interface fully integrated into machine HMI Control of the QMC 123 via...

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IMAG High performance magnetic clamping QMC 122-6

Construction of a Magnetic module of a QMC 123 platen Measurement coil (on reference module) - Mould acceptance - Mould movement anticipation Neodymium magnets Power coil AINiCo magnet Power supply Measurement coil (on Total coil) -M easurement of holding force - Mould movement anticipation Maximum working temperature (°C) Supply voltages (V) - others available on request Machine clamping, force clamping of the machine (T) Knowledge and use of the most innovative electronic technology By fully controlling the design and manufacture of the solutions are 100% quality assured. Mounted on all of...

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IMAG High performance magnetic clamping QMC 122-7

Speed up your mould change process Mould transfer and loading Customised solutions: precisely matches specific requirements Parts handling Six axes robots and risk-free human-robot collaboration Gripper handling Flexible tooling for optimal performance Mould maintenance Mould reliability during production Ejector connection Automatic connection for faster operation Gripper parking Adheres to stringent safety regulations: Performance Level d Category 3 Connection of energy circuits High performance and safe connections for all applications Mould preheating Mould immediately available with quick-release...

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IMAG High performance magnetic clamping QMC 122-8

# Staubli Units O Representatives / Agents

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