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Connectors for plug-in systems

Connectors for plug-in systems
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Connectors for plug-in systems

Product catalog summary
Overview
Stäubli Electrical Connectors is a prominent manufacturer specializing in high-quality electrical contacts and connector systems for industrial applications. As part of the Stäubli mechatronics group, the company is renowned for its expertise in connection solutions, robotics, and textile machinery, focusing on reliability, dedication, and exceptional quality.
Product Range and Technology
The product range includes connectors designed for high performance, featuring a high number of mating cycles and long-lasting reliability. A key technology is MULTILAM, which ensures efficient connections across various industrial sectors such as power transmission, automotive, transportation, and alternative energy.
Connector Types and Applications
The catalog describes various plug-in systems, including round connectors, fork plugs, and special fork plugs for busbars. These are engineered for high current capacity, minimal contact heating, and high vibration resistance, suitable for compact and robust applications.
Technical Specifications
Detailed technical data is provided for connector modules, such as:
  • P1/30: Rated current 30 A, voltage 500 V, contact resistance 500 µΩ.
  • P1/63: Rated current 63 A, voltage 500 V/600 V, contact resistance 250 µΩ.
  • P1/100: Rated current 100 A, voltage 600 V, contact resistance 150 µΩ.
Modules are available with crimp or screw termination options, including specifications on short-circuit current, test voltage, flashover voltage, and temperature range.
Installation and Safety
The importance of following assembly instructions for proper installation and usage is emphasized, along with compliance with the RoHS Directive 2011/65/EC to restrict hazardous substances in electrical equipment.
Additional Information
The catalog includes derating diagrams, technical information, and an index for easy navigation, highlighting the availability of accessories and special tools for specific products.
Specifications
Specifications for plug-in systems include rated voltages of 400V/690V and 500V, with test voltages up to 3.5kV. Insulation coordination is specified at 6kV/2 for certain components, using materials like PA66 for insulation and silver-plated brass for inserts.
Procedures
Assembly instructions stress the importance of reading the manual before use, providing detailed drilling plans and mounting instructions for various plug and socket types, including EBB and EBS series.
Standards and Approvals
Components comply with IEC 60038 standards and UL engineering considerations, with specific parts having UL approval. References to DIN and EN standards for mounting rails and busbars are included.
Recommendations
For optimal performance, busbars should be silver-plated in contact areas. The document suggests using non-corrosive environments for certain connectors and provides derating diagrams for current carrying capacity.
Technical Data
Detailed tables with technical data for various components are included, such as rated current, contact resistance, and short-circuit current ratings, along with dimensions and ordering information for individual parts.
Key Components
Key components include EBB and EBS series sockets and plugs, GSR and GSRD fork plugs, insulating housings, and securing clips.
Critical Information
Maximum mounting offsets and panel thicknesses are specified for different plug types, emphasizing the importance of using appropriate cable fixing materials, which must be ordered separately.
Conclusion
The document serves as a comprehensive guide for selecting and using plug-in systems, emphasizing safety, performance, and compliance with international standards.
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Catalog excerpts

Connectors for plug-in systems-1

FAST MOVING TECHNOLOGY Staubu Plug-in systems Main catalog Slide-inline | Industrial connectors FAST MOVING TECHNOLOGY Staubu

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Connectors for plug-in systems-2

STÄUBLI ELECTRICAL CONNECTORS Long-term solutions – Expert connections Stäubli Electrical Connectors is a leading Stäubli develops, produces, sells and ser- Our customers depend on our expertise and international manufacturer of high-qual- vices products for markets with the high- our active support, even when dealing with ity electrical contacts and connector est productivity and safety standards. As unusual challenges. With Stäubli, you’re en- systems and solutions for industrial recognized specialists, our focus is always tering into a long-term partnership built on applications. We are part...

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Connectors for plug-in systems-3

Applications and benefits The versatile fork or round connectors for plug-in technology and busbars from Staubli’s wide range of solutions are perfectly suited to a variety of industries and applications with the most demanding requirements. The single- and multi-pole round plugs are a safe and efficient solution for plug-in modules used for power supply, energy storage, in frequency converters or power supply filters. Fork plugs can be connected to busbars easily and with flexibility: The double-sided fork allows for a quick and robust connection between two busbars without any difficulty. The...

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Connectors for plug-in systems-4

Content Page 6 Round connectors for plug-in systems ■ Introduction ■ Socket and plug modules P1/30-... ■ Socket and plug modules P1/63-... ■ Socket and plug blocks P4/50... and P4/63... ■ Socket and plug modules P1/100-... Page 20 Slide-in sockets and plugs EB... Page 25 Fork plugs GSR5/... for busbars ■ Introduction ■ Fork plug with crimp termination ■ Fork plug with screw termination ■ Insulating housing ■ Terminations, current carrying capacity and arrangement Page 32 Double fork plugs GSRD... Page 35 Staubli special fork plugs for busbars ■ Derating diagrams ■ Technical information ■ Index...

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Connectors for plug-in systems-5

General information Changes / Provisos All data, illustrations and drawings in the The use of this catalogue for any other pur- catalogue have been carefully checked. pose, in whatever form, without our prior They are in accordance with our experience written consent is not permitted. to date, but no responsibility can be accept- Accessories or special tools exist for this product RoHS ready We also reserve the right to make modifica- tions for design and safety reasons. When the use of certain hazardous substances in designing equipment incorporating our electrical and electronic equipment....

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Connectors for plug-in systems-6

ROUND CONNECTORS FOR PLUG-IN SYSTEMS 1-pin elements that can be used in a chain modular sizes Ø 2 mm P1/30... 30 A with screw termination Ø 4 mm P1/63... 63 A with crimp termination or with screw termination 6  Plug-in systems main

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Connectors for plug-in systems-7

(P1/...) Up to 10 modules can be joined together (P1/...) Provision for coding if modules of the same nominal diameter are mixed Long version of plug for leading contact The floating contact part is mounted in the insulation by means of a threaded pin The sockets of P1/... and P4/... round connectors are fitted with the proven Stäubli MULTILAMs Plug-in systems main catalog  7

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Connectors for plug-in systems-8

Socket and plug modules P1/30...With screw termination P1/30-BS Socket Technical data 8 Plug-in systems main catalog Assembly instructions MA081 www.staubli.com/electrical *) Long version = 12/short = 10 R = Raster dimension 1) See page 42: UL Engineering considerations 2) Valid between live parts and mounting surface

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Connectors for plug-in systems-9

Marking facility (e.g. with Dekafix DEK5 (www.weidmueller.de)) Keyed to protect against wrong insertion P1/30-BS and P1/30-SSK are touch protected in unmated condition Maximum mounting offset ±0.2mm Order No. Note: Commercial wire-end ferrules are to be used when connecting flexible leads. 1) See page 42: UL Engineering considerations 2) With leading pin Plug-in systems main catalog 9

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Connectors for plug-in systems-10

Socket and plug modules P1/63...With crimp termination Technical data 10 Plug-in systems main catalog *) Long version = 17.5/short = 15.5 R = Raster dimension 11 With spacer D-P4/50PC, see page 13 3) See page 44: UL Engineering considerations 4) Valid between live parts and mounting surface 5) To attachment with metal cheese headed screws 6) To attachment with plastic cheese headed screws

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Connectors for plug-in systems-11

Individual parts Plug-in systems main catalog 11

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Connectors for plug-in systems-12

Socket and plug modules P1/63...With screw termination Technical data 12 Plug-in systems main catalog *) Long version = 17.5/short = 15.5 R = Raster dimension 1) With spacer D-P4/50PC, see page 11 3) See page 44: UL Engineering considerations 4) Valid between live parts and mounting surface 5) To attachment with metal cheese headed screws 6) To attachment with plastic cheese headed screws Assembly instructions MA081 www.staubli.com/electrical

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Connectors for plug-in systems-13

Maximum mounting offset Individual parts 1) See page 44: UL Engineer considerations 2) Please order the spacer 600 V D-P4/50PC (Pos. No. 5) separately if required. Plug-in systems main catalog 13

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Connectors for plug-in systems-14

4-pole socket and plug blocksWith screw termination P4/50... und P4/63...P4/50-B-D P4/63-B-PCD 18.5 Mechanical data 14 Plug -in systems main catalog Assembly instructions MA081 www.staubli.com/electrical

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Connectors for plug-in systems-15

Electrical data Maximum mounting offset 3) See page 42: UL Engineering considerations 4) Valid between live parts and mounting surface 5) To attachment with metal cheese headed screws 6) To attachment with plastic cheese headed screws Plug-in systems main catalog 15

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Connectors for plug-in systems-16

Socket and plug modules P1/100...With crimp termination Technical data 16 Plug-in systems main catalog *) Long version = 26/short = 23 R = Raster dimension 1 Includes 400 V/690 V (IEC 60038) 2) See page 44: UL Engineering considerations 3) Valid between live parts and mounting surface

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Connectors for plug-in systems-17

Maximum mounting offset Individual parts Plug-in systems main catalog 17

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Connectors for plug-in systems-18

Socket and plug modules P1/100...With screw termination P1/100-BS Technical data 18 Plug-in systems main catalog *) Long version = 26/short = 23 R = Raster dimension 1) Includes 400 V/690 V (IEC 60038) 2) See page 44: UL Engineering considerations 3) Valid between live parts and mounting surface

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.