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Cut Seals

Cut Seals

Cut Seals

Product catalog summary
Cut Gaskets Production
Cut gaskets are manufactured using die cutting or numerically controlled machines. They are produced from standard plate formats in various rubber grades with a thickness tolerance of 1.0mm. For cost reduction, rolls of calendared rubbers are recommended when lower thickness tolerance and material performance are acceptable.
Advantages
Molded sheets and disks offer consistent thickness with precise tolerances. Each block includes a molded tab for traceability, providing details such as grade, batch number, thickness, and vulcanization date.
Dimensions
There are minimal limitations on seal shapes. Stamped seals can be customized according to samples or drawings. Not all thicknesses are available in all qualities.
Options
Fabric insertion, typically using Nylon®, enhances mechanical properties like creep strength. PTFE adhesion allows for a combination of chemical inertness and elastomer flexibility.
Fibre Gaskets - Graphite - Rubber/Cork Gaskets
Stacem collaborates with REINZ for cutting sealing elements from elastomer fiber materials, graphite, and rubber cork. Validation of tightening can be confirmed using Fuji Films. Internal metal inserts can be integrated to improve mechanical characteristics.
AFM Products
AFM products are based on aramid fiber, selected based on application requirements. AFM 34 is notable for its high chemical performance and mechanical characteristics, often replacing CAF materials. Standard sheet sizes are 1500 x 1500 mm and 1500 x 4500 mm.
Reinforced Elastomer
AFM 34 IGV and AFM 34 METALL maintain chemical qualities with added mechanical stability through metallic structures.
PTFE: REINZOFLON E
REINZOFLON E is made of pure PTFE, offering excellent chemical resistance and adaptability. Sheet size is 1500 x 1500 mm.
Carbon Fiber Material: AFM 44
AFM 44 provides high temperature resistance and mechanical strength. Standard sheet sizes are 1500 x 1500 mm and 1500 x 4500 mm.
Graphite: CHEMOTHERM SP and SPE
CHEMOTHERM offers excellent chemical and thermal resistance with a tanged core for high-pressure resistance. Rolls are up to 500 mm wide.
Mica: Xtreme Plus
Xtreme Plus withstands high temperatures up to 950°C and is resistant to various media. Rolls are up to 500 mm wide with thicknesses of 1.2 mm and 1.6 mm.
Cork: RGC
RGC products consist of cork bonded with nitrile rubber, offering resistance to oils and fuels with high compressibility and recovery. Sheet size is 914 x 914 mm.
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Catalog excerpts

Cut Seals-1

10-1 DESCRIPTION Cut gaskets are produced using a die cutting machine or a numerically controlled machine driving a cutting tool (oscillating or not). We cut the seals in our standard plate formats and in all rubber grades described in Chapter 1-1 with a thickness tolerance of 1.0mm and very accurate physicochemical characteristics. When the goal is to reduce costs, and that the thickness tolerance and material performance are low, rolls of calendared rubbers are more suitable. 10-2 ADVANTAGES The molding of sheets and disks gives greater constancy of thickness with tolerances more accurate than those made from big sheets or rolls. To ensure traceability, all our blocks have a molded tab giving information such as : - the grade - the batch number - the thickness - the date of vulcanization 10-3 DIMENSIONS There is almost no limit to the shapes of such seals. We offer stamped seals in accordance with your samples or drawings, or sheets for customers wishing to manufacture their own gaskets. Thickness of the standard formats : From 0.2 to 50mm in 300 x 300mm From 0.8 to 50mm in 500 x 500mm From 4 to 30mm in 600 x 600mm From 1 to 15mm in 800 x 800mm (according to the material) All thicknesses cannot be produced in all qualities (contact us) 10-4 OPTIONS Fabric insertion : It is usually Nylon® fabric from 0.1mm to 0.5mm with 1 or 2 folds depending on the thickness or 1 fold on each surface. It is also possible to use other types of fabric ( contact us). The fabric insertion improves the mechanical properties of the gaskets, such as the creep strength. Adhering of PTFE The bonding of elastomer to a PTFE sheet makes it possible to obtain a part having, on one side, the chemical inertness of the PTFE, and on the other side, the flexibility of the elastomer.

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Cut Seals-2

10-5 FIBRE GASKETS - GRAPHITE- RUBBER/CORK GASKETS Stacem works with the company REINZ for the cutting of sealing elements of elastomer fiber materials, graphite, rubber cork... During the installation, the validation of the tightening can be confirmed by Fuji Films, plastic film incorporating color capsules breaking under the effect of pressure. According to the series and/or the material, the integration of an internal metal insert can be achieved, improving thereby the mechanical characteristics of the gaskets to creep. - AFM The AFM products offer a wide range of materials based on aramid...

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Cut Seals-3

- Carbon fiber material : AFM 44 AFM 44 has a very good temperature resistance together with high mechanical strength, as shown by its high values for residual stress and tensile strength. Standard size of the sheets 1500 x 1500 mm, also available in 1500X4500 mm.

 Open the catalog to page 3

All STACEM catalogs and technical brochures

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  2. V-rings

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  3. Quad rings

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  4. Back-up rings

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  5. Bonded seals

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  6. Aseptic-seals

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  7. Thermal PAD

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  8. Knitted wire

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  9. Finger stock

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  10. Absorber

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Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.