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Bonded seals

Bonded seals

Bonded seals

Product catalog summary
Description: Bonded seals are metal washers with a trapezoidal elastomer sealing lip vulcanized to their inner diameter, used primarily for static sealing in screw connections and flange seals.
Advantages: They offer a secure solution for static sealing problems, particularly effective under extreme temperature conditions and pressures up to 700 bar.
Function: The seal's design ensures resistance to pressure and vibration, achieving a complete seal during both stationary operation and high-pressure conditions.
Material: Standard bonded seals consist of a carbon steel washer treated against corrosion and an NBR 90 SH elastomer. Custom designs are available upon request.
Installation Instructions: Proper installation involves compressing the elastomer sealing lip by tightening screws, which prevents leakage and pressure loss. Users should conduct tests to validate installation, ensuring the material supported on the washer is at least 0.70 mm thick.
Tolerances: Specific tolerances are provided for different washer series, with radial clearance requirements for each series.
Dimensions and Torque: Detailed dimensions and recommended bolting torque values are provided for various metric, imperial, and BSP thread sizes.
Self-Centralised Bonded Seals: These seals feature a thin membrane for easy installation, eliminating seal offset and reducing assembly time.
References and Standards: Comprehensive tables list dimensions, thread sizes, and standards for various washer numbers, accommodating different gas, metric, and British standard pipe sizes.
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Catalog excerpts

Bonded seals-1

8-1 DESCRIPTION Bonded seals are metal washers with a trapezoidal elastomer sealing lip vulcanized to their inner diameter. 8-2 ADVANTAGES The bonded seal provides a good security solution in the industrial sector and solves many static sealing problems. They are particularly used as static seals for screw connections and flange seals. 8-3 FUNCTION The bonded seal provides a comprehensive security solution for problems of resistance to pressure and vibration under extreme temperature conditions. The laterally outward pressure causes the contact of the lips on the sealing surfaces. A complete seal is achieved both during stationary operation and at pressures of about 700 bar. 8-4 MATERIAL The standard BS rings are available in the following combination : • Washer : carbon steel treated against corrosion • NBR 90 SH Further special types of bonded seals or according to customers drawings are available on request. 8-5 INSTALLATION INSTRUCTIONS By tightening the screws the elastomer sealing lip is compressed, thereby producing the sealing effect on the surfaces to be sealed. It stops the medium from leaking to the outside, thus preventing loss of pressure. These installation recommendations are only indications and are intended as approximate guidelines. Users are advised to perform tests validating the installation. « The material supported on the washer must have a minimum value of 0,70 mm.

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Bonded seals-2

8 - BONDED SEALS STACEfcl V. _ _V .y *BSP= British Standard Pipe 8-6 SELF-CENTRALISED BONDED SEALS The centralising feature is a thin membrane, the inner diameter of which equals the core diameter of the locating thread. The thin seal membrane offers little resistance during assembly. This self-centralised seals are distinguished by : - Elimination of seal offset - Ease of installation - Reduced assembly time - Captive assembly

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Bonded seals-3

8 - BONDED SEALS 8-7 DIMENSIONS References

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Bonded seals-4

8 - BONDED SEALS References

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Bonded seals-5

8 - BONDED SEALS References « The material supported on the washer must have a minimum value of 0,70 mm. »

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