Overview of Dual-Shear® ShreddersDual-Shear® shredders are robust, high-torque machines designed for processing tough, compressible materials such as metals, carpets, and tires. They operate at low speeds, resulting in benefits like reduced noise, dust, heat generation, and lower operational and maintenance costs. These shredders are energy-efficient, featuring heavy-duty construction and wear-resistant cutters. The patented SSP™ (Severe Shock Protection) system minimizes damage from sudden stops, and the machines require minimal foundation support.
Specifications and ModelsThe Dual-Shear® line includes various models, each with specific dimensions and power ranges:
- M45: Cutting chamber 19” x 19”, hopper opening 26” x 26”, HP range 7.5 (5.6kW), cutter thickness 1/2 - 1”.
- M50: Cutting chamber 22” x 25”, hopper opening 35” x 39”, HP range 25 (19kW), cutter thickness 1/2 - 1”.
- M55: Cutting chamber 23” x 30”, hopper opening 42” x 51”, HP range 30 - 40 (23-30kW), cutter thickness 3/4 - 2”.
- M70: Cutting chamber 29” x 40”, hopper opening 55” x 67”, HP range 60 - 75 (45-56kW), cutter thickness 1 - 2.5”.
- M85: Cutting chamber 35” x 52”, hopper opening 59” x 67”, HP range 100 - 200 (75-149kW), cutter thickness 1.5 - 3”.
- M100: Cutting chamber 41” x 63”, hopper opening 62” x 88”, HP range 200 (149kW), cutter thickness 1.5 - 3”.
- M120: Cutting chamber 46” x 63”, hopper opening 65” x 75”, HP range 250 - 400 (186-300kW), cutter thickness 1.5 - 3”.
- M140: Cutting chamber 52” x 75”, hopper opening 69” x 96”, HP range 400 (298kW), cutter thickness 1.5 - 3”.
- M160: Cutting chamber 64” x 75”, hopper opening 96” x 144”, HP range 500 (372kW), cutter thickness 2 - 3”.
Key Features- Drive Configurations: Planetary gearboxes are splined directly into the drive shaft, enhancing torque and application flexibility.
- Direct Drive: Available in electric, hydraulic, and SmartDrive® options to suit specific needs.
- Pierce-Point Cutters: Designed to pull material into the center and cut it into strips approximately the same width as the cutters.
- Cleaning Fingers: Prevent shredded material from building up between cutters.
- Advanced Cutter Locking System (ACLS™): Minimizes maintenance and prolongs cutter life.
- Seal & Bearing Protection: Combines conventional and labyrinth seals to prevent contamination.
- Hoppers: Application-specific feed hoppers available, including patented RAM assist.
ApplicationsDual-Shear® shredders are versatile and can be configured for a wide range of materials, making them suitable for applications such as volume reduction, product destruction, and primary shredding. They are particularly effective in processing compressible materials like rubber, metals, and plastics, and are used in industries ranging from alternative fuels to hazardous waste management.