Mud-logger GC

Mud-logger GC

Mud-logger GC

Product catalog summary
System Overview
The Mud-logger GC system is designed for continuous monitoring of total hydrocarbons in a gas stream and periodic chromatographic separation to determine gas composition. It utilizes a flow restrictor for monitoring and a 10-port gas sampling valve for speciation. The system features a temperature-programmable column oven with a 3-meter Hayesep-D packed column for efficient separation of hydrocarbons (C1-C6). The sample inlet is split between the gas sampling valve and the restrictor, with automated valve injections controlled by the PeakSimple data system.
Theory of Operation
The sample gas stream is connected to the valve oven, where it is split through a 'T' into two paths: one through a restrictor to FID #1 for separation and detection, and the other through a longer restrictor to FID #2. The 10-port gas sampling valve injects the sample loop contents into the column for separation and detection by FID #1, with the option for backflushing heavier hydrocarbons.
General Operating Procedure
1. Set the valve oven temperature to 90°C.
2. Set FID #1 gain to MEDIUM and FID #2 gain to LOW.
3. Set FID hydrogen flow to 25mL/min and air supply to 250mL/min.
4. Ignite FIDs and verify flame.
5. Connect zero gas to sample inlet and zero FID #2 signal.
6. Connect calibration gas and verify FID signal increase.
7. Activate Datalogger mode in PeakSimple and set gain factor.
8. Enter isothermal temperature program.
9. Type in an Event table.
10. Start analysis.
11. Input retention windows in PeakSimple for hydrocarbon identification and calibration.
Expected Performance
The system provides total hydrocarbon monitoring with simultaneous chromatographic separation. Example results show retention times and areas for methane, ethane, propane, iso-butane, n-butane, and C5+. The system is also capable of column backflush to FID #1, allowing for the separation of heavier hydrocarbons after desired peaks.
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Catalog excerpts

Mud-logger GC-1

PRE-CONFIGURED GCs Mud-logger System Overview The Mud-logger GC system is designed to provide a continous reading of total hydrocarbons in a gas stream, while periodically performing a chromatographic separation of the sample to determine the composition of the sample gas stream. This is accomplished with a flow restrictor for the monitoring FID (#2), and 10-port gas sampling valve & sample loop for the speciation FID (#1). In the temperature-programmable column oven, the 3-meter Hayesep-D Column Valve oven packed column efficiently separates the oven constituent hydrocarbons peaks (C1-C6). Restrictor Valve Hayesep-D packed column Dual FID detectors In the heated valve oven, the sample inlet is split between the 10-port gas sampling valve and the restrictor. The restrictor controls the sample 30µL sample flow rate for the hydrocarbon monitoring FID (#2). The gas sampling loop valve periodically injects the contents of the sample loop onto the column for speciation by FID #1. In the temperature-programmable (ambient to 400oC) column oven, the 3-meter Hayesep-D packed Sample in Sample out column efficiently separates the hydrocarbons up to C6. Valve injections are automated by the built-in PeakSimple data system, and the timing is determined by the user. 3-meter Hayesep-D packed column Designated as FID #1, the speciation FID signal occupies channel 1. FID #2, the total hydrocarbon monitor, is displayed on channel 2. Using Data logger mode, PeakSimple will display a scaled and calibrated result in large numbers for at-a-glance visibility. PeakSimple has an alarm function which you can set to alert you when the system receives out-of-range readings. A built-in, “whisper quiet” air compressor supplies the combustion air for both FID detector

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Mud-logger GC-2

PRE-CONFIGURED GCs Mud-logger Theory of Operation The sample gas stream is connected to the bulkhead fitting on the front of the valve oven. Inside the valve oven, the sample flow is split through a “T.” On one side of the T, the flow is directed through a restrictor, through the sampling loop on the 10-port valve, and on to the column and FID #1 for separation and detection. The other side of the T directs the sample gas stream through a much longer restrictor, and on to FID #2. FID #2 10-port gas sampling valve with 30uL sample loop The sample gas stream is connected here. “Tee” Heated valve...

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Mud-logger GC-3

General Operating Procedure 1. Set the valve oven temperature to 90oC. 2. For FID #1, set the amplifier gain switch to MEDIUM. For FID #2, set the gain switch to LOW. 3. Set the FID hydrogen flow to 25mL/minute, and the FID air supply flow to 250mL/minute. The approximate pressures required to achieve these flow rates are printed on the right-hand side of your Mud-logger GC. 4. Ignite each FID by holding up the ignitor switch for a couple of seconds until you hear a small POP. The ignitor switches are located on the front panel of the GC. Verify that the flame is lit by holding the shiny side...

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Mud-logger GC-4

7. In PeakSimple, open the Channel details dialog box for channel 2. The Datalogger mode area is in the lower right corner of the Channel details dialog box. Click in the checkbox to activate Datalogger mode, then enter the gain factor which will multiply the 300 millivolt signal to produce the desired concentration unit. For example: 300 x .33 = 100 if the desired unit is percent; or 300 x 3333 = 1,000,000 if the desired unit is parts per million (ppm). The FID #2 signal times the gain factor will display in the channel 2 chromatogram window. 8. Enter an isothermal temperature program in the...

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Mud-logger GC-5

The top chromatogram window is channel 1, displaying the FID #1 signal response to a valve injection of natural gas standard. The bottom chromatogram window, in Data logger mode, shows the concentration of hydrocarbons in the desired unit. Designate the unit in the Channel details dialog box, in the Data logger mode section. FID #1 gain = MED FID #1 temp = 150oC FID #1 ignitor = -700 Valve temp = 90oC FID #2 gain = LOW FID #2 temp = 150oC FID #2 ignitor = -700 Temperature program: Initial Hold Ramp Final 180oC 100.00 0.00 180oC

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Mud-logger GC-6

Expected Performance Column Backflush to FID #1 The Mud-logger GC system is plumbed for backflush. This gives you the option to set the valve program to backflush the heavier hydrocarbons after the desired peaks have been separated. In the example below, the valve was set to backflush after the elution of ethane, and the C3-C6 produce one large peak. FID gain = HIGH FID temp = 300oC FID ignitor = -600 Valve temp = 90oC Temperature program: Initial Hold Ramp

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