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WindJet Air Products

WindJet Air Products
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WindJet Air Products

Product catalog summary
Overview: The document focuses on optimizing drying and blow-off operations using WindJet® Air Products, highlighting the advantages of blower air systems over traditional compressed air systems. Key benefits include cost savings, noise reduction, and safety improvements.
Blower Air Products: WindJet Air Knife Packages use blower air to reduce operating costs by up to 95%. They provide clean, heated air with low noise levels and are easy to install. These systems are ideal for applications requiring high velocity, large coverage areas, or heated air. The design ensures a uniform air stream, preventing issues like spotting.
Regenerative Blowers: These blowers are durable, reliable, and require minimal maintenance. They operate on a regenerative principle, enhancing performance by recycling air. Various blower assemblies are available, tailored to specific needs, featuring low maintenance, oil-free airflow, and corrosion resistance.
Compressed Air Products: WindJet Air Nozzles convert low-pressure air into high-velocity streams, reducing air consumption and noise compared to open pipes. They are effective for moving materials, cleaning, drying, and cooling parts, providing targeted air streams for improved efficiency.
Key Features and Benefits: Customization options for air knife packages include different knife lengths, air slot sizes, and blower sizes. Accessories like mounting brackets, flexible tubing, and noise reduction options ensure efficient air delivery and system integration.
Performance Data: Specifications for different blower assemblies include power ratings, airflow capacities, and dimensions, aiding in selecting the appropriate system for specific needs.
Specifications: The document details models of WindJet air nozzles, low flow air knives, and variable air amplifiers, including materials, operating temperatures, and connection sizes. Performance data covers air consumption, noise levels, and amplification ratios.
Performance and Benefits: WindJet air solutions are noted for efficiency in air consumption, noise reduction, and cost savings. Low flow air knives and variable air amplifiers offer high velocity, uniform airflow, and low noise, suitable for drying and blow-off applications.
Comparative Analysis: The document compares air consumption and noise levels of open pipes versus WindJet products, showing significant reductions and substantial annual cost savings.
Applications: WindJet products are recommended for applications requiring efficient airflow with minimal noise and air consumption, suitable for small areas, robotic applications, and environments intolerant to temperature increases.
Ordering Information: Ordering details for WindJet products include part numbers, material codes, and connection types for easy selection and procurement.
Specifications:
  • Model 11438 Air Line Filter: Removes contaminants, offers automatic/manual drain, protects equipment from corrosion, with a maximum pressure of 150 psi and temperature of 125°F.
  • Model 26383 Pressure Gauge: Provides accurate readings up to 160 psi, with a 1/4” NPT connection.
  • 2-Way Solenoid Valve: For automatic systems, operates within 40°F to 165°F, features UL and CSA approved coils, resists humidity and fungus.
Performance Data:
  • Details on solenoid valves and air pressure regulators include maximum pressure, orifice size, Cv factor, body material, and seal material.
Adjustable Ball Fitting:
  • Allows precise nozzle positioning, easy removal and cleaning, with a maximum pressure rating of 300 psi.
Air Pressure Regulator:
  • Diaphragm-type with balanced valve design, available in relieving and non-relieving styles, made from die-cast aluminum, zinc, or stainless steel.
WindJet Air Nozzle Optimization Tips:
  • Consider spray coverage, sound level, lineal impact force, and specific impact force when selecting air nozzles.
  • Effective spray coverage increases with distance from the nozzle.
  • Higher flow rates and pressures increase noise levels.
Performance-Enhancing Tips:
  • Minimize air consumption and noise by specifying the lowest-flow nozzle.
  • Increase the distance between the nozzle and target to reduce noise.
  • Use proper filtration and pressure regulation to improve safety and reduce costs.
Impact Force:
  • Lineal impact indicates force per unit distance, while maximum specific impact indicates spray intensity per unit area.
  • Both impacts increase with pressure, and narrower coverage results in greater impact.
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Catalog excerpts

WindJet Air Products-1

Experts in Spray Technology

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WindJet Air Products-2

Table of contents Blower Air Products Detailed Table of Contents page 3 Compressed Air Products Detailed Table of Contents How to Optimize Drying and Blow-Off Operations and Dramatically Reduce Operating Costs You may not give much thought to your drying and blow-off operations if you aren’t experiencing problems. But, new technology makes it possible to dry parts more thoroughly and quickly, improve precision in blow-off and achieve dramatic reductions in compressed air use. In fact, you may be able to save tens of thousands or even hundreds of thousands of dollars annually by using less compressed...

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WindJet Air Products-3

Blower Air Products page WindJet® Air Knife Packages Overview Regenerative Blowers 4 WindJet Air Knives 4 Features and Benefits 5 Quick Reference Guide 6 50760-F5.5 Blower Assembly 7 50760-F10 Blower Assembly 8 50760-F20A Blower Assembly 9 50760-F25 Blower Assembly 10 50760-F30 Blower Assembly 11 WindJet Air Knife Package Accessories 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com 4 12 3

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WindJet Air Products-4

Blower Air WindJet ® Air Knife Packages WindJet Air Knife Packages Overview WindJet Air Knives Using a system powered by blower air can reduce operating costs by 95% or more. In addition to reducing costs, WindJet air knife/blower packages offer: To ensure air stream integrity, WindJet air knives feature a unique leading edge design that directs the airflow out of the knife in a straight stream. This design uses the Coanda effect and air entrainment to economically produce a uniform and constant air stream. The Coanda effect induces the supplied air to attach itself to the surface of the air...

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WindJet Air Products-5

WindJet ® Air Knife Packages Blower Air Features and Benefits Packages are customized for your application The number and length of knives, air slot choice, blower size and necessary accessories vary depending on your application. Packages are differentiated by the horsepower size of the included blower. Each package includes: WindJet Air Knives: • Superior performance – straight, controlled air stream • Knife lengths of 6”, 12”, 18”, 24”, 30” and 36” (152, 305, 457, 610, 762 and 914 mm) • Custom lengths also available • Air slot sizes of .040” and .060” (1 and 1.5 mm) • Easy-set-up • Leak-proof...

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WindJet Air Products-6

WINDJET® AIR KNIFE PACKAGES QUICK REFERENCE GUIDE c M.otor Hp/kW Voltage Starting Insulation Amps Class

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WindJet Air Products-7

WindJet ® Air Knife Packages Blower Air 50760-F5.5 Blower Assembly Recommended NEMA Starter Size 1/0 Net Weight 107 lbs. (48.5 kg) Conn. Size 3” dia. (76.2 mm) Performance Data Power Rating Model Hp Maximum Free Air Flow Maximum Pressure cfm (m3h) “H2O (m bar) kW 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 5.5 F5.5 5.5 4.1 4.1 294 (500) 243 (413) 75 (187) 86 (214) To convert “H20 to psi, multiply “H20 x 0.03613. Dimensions 41.4" (1052 mm) 21.7" (551 mm) 18.9" (480 mm) 17.24" (438 mm) 18.4" (467 mm) 11.8" (300 mm) 6.4" (163 mm) 4 x .51" (4 x 13 mm) DIA. THRU Mounting in all planes is acceptable. 1.800.95.SPRAY...

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WindJet Air Products-8

Blower Air WindJet ® Air Knife Packages 50760-F10 Blower Assembly Recommended NEMA Starter Size 2/0 Net Weight 163 lbs. (74 kg) Conn. Size 3” dia. (76.2 mm) Performance Data Power Rating Maximum Free Air Flow Maximum Pressure cfm (m3h) “H2O (m bar) Model Hp kW 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 10 F10 10 7.5 7.5 381 (647) 316 (537) 115 (286) 125 (311) To convert “H20 to psi, multiply “H20 x 0.03613. Dimensions 21.7" (551 mm) 42.6" (1082 mm) 19.6" (498 mm) 17.64" (438 mm) 18.8" (477.5 mm) 11.8" (300 mm) 6.4" (163 mm) 4 x .51" (4 x 13 mm) DIA. THRU Mounting in all planes is acceptable. 8 1.800.95.SPRAY...

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WindJet Air Products-9

Blower Air WindJet ® Air Knife Packages 50760-F20A Blower Assembly Recommended NEMA Starter Size 2/1 Net Weight 290 lbs. (132 kg) Conn. Size 6” dia. (152.4 mm) Performance Data Power Rating Maximum Free Air Flow Maximum Pressure cfm (m3h) “H2O (m bar) Model Hp kW 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 20 F20A 20 14.9 14.9 650 (1104) 539 (916) 125 (311) 141 (351) To convert “H20 to psi, multiply “H20 x 0.03613. Dimensions 51" (1294 mm) 25" (635 mm) 24" (610 mm) 20" (508 mm) 21.3" (541 mm) 11.8" (300 mm) 6.4" (163 mm) 4 x .51" (4 x 13 mm) DIA. THRU Mounting in all planes is acceptable. 1.800.95.SPRAY...

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WindJet Air Products-10

Blower Air WindJet ® Air Knife Packages 50760-F25 Blower Assembly Recommended NEMA Starter Size 3/2 Net Weight 389 lbs. (181 kg) Conn. Size 6” dia. (152.4 mm) Performance Data Power Rating Maximum Free Air Flow Maximum Pressure cfm (m3h) “H2O (m bar) Model Hp kW 60Hz F25 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 25 25 18.6 18.6 941 (1599) 780 (1539) 110 (274) 120 (299) To convert “H20 to psi, multiply “H20 x 0.03613. Dimensions 65.6" (1666 mm) 34.1" (866 mm) 24" (610 mm) 18.8" (478 mm) 20" (508 mm) 19.7" (500 mm) 12.4" (315 mm) 4 x .51" (4 x 13 mm) DIA. THRU Mounting in all planes is acceptable. 10...

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WindJet Air Products-11

WindJet ® Air Knife Packages Blower Air 50760-F30 Blower Assembly Recommended NEMA Starter Size 3/3 Net Weight 435 lbs. (197 kg) Conn. Size 6” dia. (152.4 mm) Performance Data Power Rating Maximum Free Air Flow Maximum Pressure cfm (m3h) “H2O (m bar) Model Hp kW 60Hz F30 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 30 30 22.3 22.3 1254 (2131) 1039 (1265) 70 (174) 90 (224) To convert “H20 to psi, multiply “H20 x 0.03613. Dimensions 21.6" (548 mm) 59.1" (1501 mm) 36.1" (917 mm) 19.7" (500 mm) 6 x 51" x 60° (6 x 13 mm x 60°) DIA. THRU Mounting in vertical plane only. 1.800.95.SPRAY | Intl. 1.630.665.5000...

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WindJet Air Products-12

Blower Air WindJet ® Air Knife Package Accessories Ensure efficient air delivery from the blower to the knives All necessary accessories for mounting and implementing the product into your applications are included in the air knife package. Accessories vary by package. All items are rated for a minimum of 225°F (107°C). Elbows To help reduce pressure losses in the system, we offer both 45° and 90° rigid elbows in 3” and 6” (76.2 and 152.4 mm) diameters. Request data sheet 50779. Mounting Brackets These 100% stainless steel adjustable brackets are used for conveniently mounting air knives. Two...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.