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Spray Technology Solutions for Dust Control in Coal Mining

Spray Technology Solutions for Dust Control in Coal Mining

Spray Technology Solutions for Dust Control in Coal Mining

Product catalog summary
Overview: This document provides an overview of spray technology solutions for dust control in coal mining. It highlights various nozzles and spray systems designed to optimize dust prevention and suppression operations across different mining applications.
Main Applications:
  • Longwall Mining Machines: Includes shearer drum pick-point flushing sprays and reverse pick-point sprays for dust suppression and cooling.
  • Methane-Pocket Spraying: Specialized sprays for methane control.
  • Rollback Dust Suppression: Techniques to manage dust rollback.
  • Roof Support Water Sprays: Systems to maintain roof integrity and control dust.
  • Conveyor Transport: Wetting broken coal to limit dust during transport.
  • Crusher/Stage Loader Sprays: Dust control at crushing and loading stages.
  • Loading, Dumping, and Transport Points: Dust control for vehicles, conveyors, and haul roads.
  • Shaft Fogging Systems: Fogging solutions for shaft dust control.
  • Railcar Dust Control Systems: Systems to manage dust in rail transport.
  • Scrubbers and Stockpiles: Dust management for stockpiles and scrubbers.
  • Freeze-Prevention Spraying: Solutions to prevent coal and equipment freezing.
Product Solutions:
  • WhirlJet® Nozzles: Offer small to medium spray drop sizes with uniform distribution.
  • J Series Air Atomizing Nozzles: Provide very small spray drop sizes, ideal for airborne dust suppression.
  • Fine Spray Hollow Cone Nozzles: Available in standard and wide-angle spray patterns with integral strainers.
  • AutoJet® Dust Control Systems: Pre-packaged systems ready for immediate use, offering automated water and surfactant injection.
Accessories: Includes T-style strainers, adjustable ball fittings, and split-eyelet connectors for efficient spray system operation.
Additional Resources:
  • A Guide to Spray Technology for Dust Control: A 20-page educational guide on selecting spray products for dust control.
  • Industrial Spray Products Catalog: Comprehensive catalog with technical data and problem-solving ideas.
  • Clothes Cleaning Process: Instructional materials available from NIOSH.
See more

Catalog excerpts

Spray Technology Solutions for Dust Control in Coal Mining-1

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Spray Technology Solutions for Dust Control in Coal Mining Nozzles and Spray Systems for All Areas of Your Mine Whether you’re spraying water with binders or surfactants, emulsions, foam or plain water, we have product solutions that can help optimize dust prevention and suppression operations. Our offering includes spray products and systems to control dust in the following applications: • Longwall mining machines, coal shearers, continuous miners, crushers – Shearer drum pick-point flushing sprays to suppress dust – Shearer drum reverse pick-point sprays to cool bits and hot streaks • Methane-pocket spraying • Rollback dust suppression • Roof support water sprays • Wetting broken coal to limit dust generated during conveyor transport • Crusher/stage loader sprays • Shearer/clearer sprays • Loading, dumping and transport points – Vehicles, conveyors, haul roads • Shaft fogging systems • Railcar dust control systems • Scrubbers • Stockpiles • Coal and equipment freeze-prevention spraying Plus, working with the world’s leading manufacturer of spray products offers many benefits: • Decades of experience with coal mines • Nozzle selection and system specification assistance • Single source convenience – nozzles, controls, headers, accessories • A global sales organization dedicated exclusively to spray technology J Series Air Atomizing Nozzle In-line BD WhirlJet® Hydraulic Nozzle LN Hydraulic Fine Spray Nozzle TX UniJet® Nozzle

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Spray Technology Solutions for Dust Control in Coal Mining-2

Typical Product Solutions In-line and Right-Angle Series WhirlJet® Hollow Cone Hydraulic Nozzles • Small to medium spray drop size • Uniform distribution over a wide range of flow rates • Lower in-line profile projection for installation in a tee or pipe header J Series Air Atomizing and Automatic Spray Nozzles • Very small spray drop size – ideal for use in airborne dust suppression • Provides greater wetting per volume of liquid and reduces water usage • Suitable for use with surfactants for greater wetting and decreased water consumption Fine Spray Hollow Cone Hydraulic Atomizing Spray Nozzles...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.