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PulsaJet Automatic Spray Nozzles

PulsaJet Automatic Spray Nozzles

PulsaJet Automatic Spray Nozzles

Product catalog summary
Overview of PulsaJet® Automatic Spray Nozzles
The PulsaJet® automatic spray nozzles are designed for precision in coating, sealing, and marking tasks. They offer accurate spray placement and maintain excellent spray pattern integrity, with options for hydraulic or air atomizing spray tips. These nozzles can operate at speeds up to 10,000 cycles per minute, handle flow rates up to 15.8 gpm, and withstand fluid pressures up to 350 psi. Intrinsically-safe versions are also available.

Optimization with AutoJet® Spray Controllers
AutoJet® spray controllers are recommended to enhance the performance of PulsaJet nozzles. They optimize cycle speed, use Pulse Width Modulated (PWM) flow control, and validate spray operations, ensuring even coverage and minimizing waste while providing real-time performance monitoring.

Applications
PulsaJet nozzles are versatile and used in various applications such as coating and moistening food products, marking building materials, and applying adhesives in manufacturing processes.

Productivity and Safety Benefits
These nozzles increase productivity with high-speed cycling, reduce fluid waste, improve worker safety by minimizing misting, and offer flexibility without changing spray tips. They integrate well into most work environments and support both hydraulic and air atomizing versions.

Advanced Features
Key features include SprayCheck® sensors for real-time spray verification, clog-resistant larger spray tips to reduce maintenance downtime, and easy access to wear parts for faster routine maintenance.

Technical Specifications
PulsaJet nozzles come in various models with different capacities, speeds, and connection types, conforming to FM, CSA, CE, and ATEX standards. They are constructed with materials like stainless steel, Ryton®, and PEEK™ for maximum chemical resistance.

Case Studies
Examples of successful applications include solving packaging problems in poultry processing, reducing costs in cheese processing, and preventing bottle damage during transport.

Specifications
1. QuickJet Nozzles: Deliver up to 15.80 gpm at 100 psi with 3/8 NPT or BSPT connections.
2. Air Atomizing Nozzles: Deliver up to 0.16 gpm at 100 psi with 1/8 NPT or BSPT connections.
3. Hydraulic Nozzles: Provide 0.41 gpm at 75 psi with 1/8 NPT or BSPT connections.

Procedures and Recommendations
NPT and BSPT connections are available, with BSPT indicated by (B) in the part number. PulsaJet nozzles are not suitable for PWM flow control.

Materials and Trademarks
PEEK™ is a trademark of Victrex plc, Ryton® is a registered trademark of Chevron Phillips Chemical Company LLC, and Viton® is a registered trademark of DuPont Performance Elastomers.

Additional Resources
Resources include guides and catalogs on spray technology and system optimization.

Contact Information
Spraying Systems Co., North Avenue at Schmale Road, Wheaton, IL 60187 USA. Tel: 1.800.95.SPRAY, Intl. Tel: 1.630.665.5000, Fax: 1.888.95.SPRAY, Intl. Fax: 1.630.260.0842, www.spray.com
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Catalog excerpts

PulsaJet Automatic Spray Nozzles-1

E xpe r ts in S pr ay Te ch n ol ogy PulsaJet® Automatic Spray Nozzles Unmatched Precision for the Most Demanding Coating, Sealing and Marking Operations Spray Nozzles Spray Control Spray Analysis Spray Fabrication

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PulsaJet Automatic Spray Nozzles-2

2 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Advanced Spray Technology Delivers Superior Performance The PulsaJet® family of automatic spray nozzles provides accurate spray placement and excellent spray pattern integrity with a wide range of design options, including: • Speeds up to 10,000 cycles per minute. • Hydraulic or air atomizing spray tips, including selected quick-connect tips. • Flow rates up to 15.8 gpm (59.8 l/min). • Fluid pressures up to 350 psi (24 bar). • Intrinsically-safe versions. To fully optimize the performance of PulsaJet nozzles, AutoJet® spray controllers are...

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PulsaJet Automatic Spray Nozzles-3

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com PulsaJet spray nozzles are available with a wide range of spray tips. UniJet® and QuickJet® tips are available in a flat spray pattern and a choice of spray angles. JJ Series spray set-ups are available in round, wide angle round, flat and elliptical spray patterns. 3 Here's How PulsaJet® Automatic Spray Nozzles Can Improve Your Productivity Increased productivity High speed cycling – up to 10,000 cycles per minute – means faster line speeds and a boost in throughput. Eliminate waste of costly fluids Accurate spray placement and exceptional...

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PulsaJet Automatic Spray Nozzles-4

4 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com AutoJet Spray Controllers with Onboard Software Deliver Key Performance Advantages • Maximum cycle speeds and advanced timing control ensure even coverage without waste. • Precise control of liquid and atomizing air pressure provides consistent flow rate, spray angle and drop size. • Pulse Width Modulated (PWM) flow control enables flow rate to be adjusted at a fixed pressure. • Real-time performance monitoring with alarm activation or automatic shutdown on selected faults. • Intelligent fault messages improve troubleshooting should spray...

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PulsaJet Automatic Spray Nozzles-5

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com 0 1 2 3 5 Precise Spraying of Release Agent Prevents Bottle Damage during Transport A beverage processor was experiencing significant waste due to product damage during transportation. Eight PulsaJet nozzles and an AutoJet spray controller provided an effective solution. As a bottle enters the spray station, a photo eye sensor detects its presence and triggers the spray cycle. The PulsaJet nozzles provide a precise amount of the release agent and coat the entire circumference of each bottle. The AutoJet controller monitors the fluid pressure...

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PulsaJet Automatic Spray Nozzles-6

6 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Model Valve Type Capacity Speed Cycles per min Max Flow Rate at Max Pressure gpm/ psi Amps at 24VDC Tips AA(B)10000AUH-01 Hydraulic Up to -01 10,000 0.16 gpm at 100 psi (0.61 l/min at 7 bar) 0.36 UniJet® TPU tips AA(B)10000AUH-01-QC Hydraulic Up to -01 10,000 0.16 gpm at 100 psi (0.61 l/min at 7 bar) 0.36 QuickJet® QSVV tips AA(B)10000AUH-03 Hydraulic Up to -03 10,000 0.47 gpm at 100 psi (1.80 l/min at 7 bar) 0.36 UniJet TPU tips AA(B)10000AUH-03-QC Hydraulic Up to -03 10,000 0.47 gpm at 100 psi (1.80 l/min at 7 bar) 0.36 QuickJet QSVV tips...

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PulsaJet Automatic Spray Nozzles-8

PEEK™ is a trademark of Victrex plc. Ryton® is a registered trademark of Chevron Phillips Chemical Company LLC. Viton® is a registered trademark of DuPont Performance Elastomers. Other Helpful Resources A Guide to Spray Technology for Food Processing Bulletin No. 524B Informative guide summarizes the latest spray technologies for coating, spray drying, cooling, humidifying and packaging. AutoJet® Model 1550 Modular Spray System Bulletin No. 626 Describes our simple, self-contained system that provides exceptional spray control with dependable results. Optimizing System Performance with Precision...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.