Precision Spray Lubrication Systems
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PRECISION SPRAY LUBRICATION SYSTEMS FABRICATION & FORMING Experts in Spray Technology

Improve Performance & Lower Costs with Precision Spray Lubrication Whether you’re looking to improve lubrication consistency, decrease lubricant waste, upgrade from manual application or roller/brush systems, we can help. We have a wide range of options to minimize scrap, increase production time, lower operating costs and decrease maintenance time. AutoJet® Spray Lubrication System Benefits: • Precision spraying ensures uniform, consistent coverage • ccurate spray placement with minimal overspray and A misting means reduced lubricant consumption, decreased maintenance downtime and improved...

Table of Contents page AutoJet® Model 1550 Modular Spray Lubrication System 4 AutoJet 2008 PWM Spray Lubrication System 6 AutoJet L210 Hydraulic Lubrication System 8 AutoJet 58000 Manual Lubrication System 10 Spray Manifolds 11 Spray Nozzles 11 Spray Lubrication Optimization Tips 12 Pulse Width Modulated (PWM) Flow Control – A SPRAYING SYSTEMS CO. EXCLUSIVE In the pages that follow, you'll see that some of our systems reference PWM flow control. PWM flow control can be achieved by using our PulsaJet® automatic nozzle and an AutoJet spray controller and offers many benefits. How it works:...

A u t o Je t ® Model 1 5 50 M odul ar Spray L u br i c at ion System: A f for da ble & Precise S pr ay Lubrication If you’re manually applying lubricants or using a roller system, you can see dramatic improvements in precision and significant reductions in operating costs with our AutoJet Model 1550 Modular Spray Lubrication System. In fact, you’ll quickly recoup the cost of this economical system – many users report a payback period of just a few weeks. System Overview: • Wide flow rate range; continuous or intermittent flow • Wide choice of hydraulic or pneumatic automatic nozzles •...

System Eliminates Contamination, Lubricant Spills and Costly Compressed Air Use A metal former using a single machine to punch metal bands and roll them needed to lubricate both the punch and the rollers. The previous system pumped the lubricant through tubing onto the metal strip prior to punching and rolling. The lubricant dripped off the sheet onto the floor causing a safety problem. The lubricant was recirculated after being applied to the sheet and contamination was common. In addition, compressed air was used to remove excess lubricant from the machine. An AutoJet ® Model 1550 Modular...

AutoJet® 2008 PWM Spray Lubrication System: Precise Application Plus More Control Options & Operating Flexibility If your operating conditions change frequently or you’re lubricating multiple parts, the AutoJet 2008 PWM Spray Lubrication System, equipped with PulsaJet® automatic nozzles, is for you. It offers unmatched operating flexibility and precision so you can increase throughput, ensure quality and minimize labor. Payback is swift – one processor reports the system cost was recouped in two weeks and on-going monthly savings range between US$20,000 to US$30,000 through reduced product...

Metal Producer Decreases Lubricant Use, Eliminates Compressed Air and Lowers Equipment Costs with New Lubrication System Air atomizing nozzles were being used by a metal processor to apply small volumes of lubricant to both sides of metal sheets. The system provided the necessary lubrication but it was cumbersome and expensive to operate. A new multi-channel AutoJet ® 2008 PWM Spray Lubrication System using hydraulic PulsaJet® nozzles with a high turndown ratio improved operational efficiency and lowered operating costs. Compressed air use and misting were eliminated and the wider coverage...

AutoJet® L210 Hydraulic Lubrication System: Precise, Intermittent Spot Lubrication Minimize lubricant waste and the maintenance problems associated with roller systems or brush applicators with the AutoJet L210 Hydraulic Lubrication System. It provides consistent lubrication and excellent repeatability through precise indexing of pumps. The flow rate for each nozzle is adjusted independently so zone spraying for different targets is easily accomplished. System Overview: Ideal for: • Intermittent hydraulic spraying • oil or spot lubrication C on the feed end of the press or forming machine •...

Auto Parts Manufacturer Improves Product Quality While Reducing Oil Consumption by 50% Lubrication of metal feed stock with one of three different lubricants was challenging for one parts producer. A low viscosity emulsion used for stamping or cutting and two straight oils for deep-drawing operations were being applied with felt rollers. The process was messy, used too much oil and coverage was inconsistent. Changing to the AutoJet® L210 Hydraulic Lubrication System with a coil lubricator solved all the production issues. The system is controlled centrally from the press and all the nozzles...

AutoJet® 58000 Manual Lubrication System: Offers Improved Performance over Handheld Spray Guns & Rollers If you’re not ready for an automated lubrication system, consider one of our manual AutoJet lubrication packages. Available in both hydraulic and air atomizing versions, these basic, easy-to-operate systems provide improved precision and accuracy over manual application of lubricants. System Overview: • Continuous spraying • For use with hydraulic and air atomizing nozzles • ackages include valve panel, pressure tank, P solenoid valves and hook-up kits • neumatic version available with...

Ensure Performance with Spray Manifolds A manifold designed specifically to work with the spray nozzles in your lubrication system will help optimize performance: 98250 Spray Manifolds This modular manifold is designed for our most widely used PulsaJet® automatic spray nozzles, the AA250AUH and AA10000AUH-03. The manifold features a compact design and sturdy aluminum construction and is available in a wide range of lengths and nozzle spacing options. • roper nozzle placement, position and spacing P ensure adequate coverage of the target and minimize misting and overspray • treamlined tubing...