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Improve Product Quality and Productivity with Precision Spray Control

Improve Product Quality and Productivity with Precision Spray Control

Improve Product Quality and Productivity with Precision Spray Control

Product catalog summary
Overview
AutoJet Modular Spray Systems are designed to enhance product quality and productivity through precision spray control. These systems are particularly effective in low flow rate applications such as coating, cleaning, and cooling. They offer quick payback by saving chemicals, reducing manual labor, and improving product quality.

Standard Spray Solutions
The systems are built from standard spray component kits and can be configured on-site. They are easy to install, operate, and integrate with existing plant control platforms. The systems offer various levels of control, from basic on/off to fully-automated, closed-loop spray control.

Control Levels
  • Basic Control: Includes manual control packages with components like spray nozzles, pressure tanks, and valves. Ideal for applications where spray variables are pre-set.
  • Intermediate Control: Utilizes Model 2050 Spray Controllers for real-time monitoring and adjustment of spray performance. Suitable for applications requiring precise timing and fault sensing.
  • Advanced Control: Features Model 2250 Spray Controllers with SprayLogic® software for real-time process monitoring and automatic adjustments. Ideal for applications needing validated results and automatic adjustments.


Typical Applications
  • Lubricating Metal Stampings: Reduced oil consumption by 40% using air atomizing nozzles.
  • Oiling Bakery Products: Ensured even oil application without production interruption.
  • Coating Electronic Components: Provided precise polymer coating on quartz crystals.
  • Browning Baked Goods: Improved browning consistency and reduced scrap rates.
  • Spraying Antimicrobials: Achieved consistent antimicrobial application, reducing overspray and saving costs.
  • Topical Coating of Tissue and Paper: Improved product quality and reduced maintenance downtime.


Spray Nozzle Options
AutoJet systems are compatible with various spray nozzles, including PulsaJet®, VMAU, JAU, and Model 22AUH, each offering specific benefits like high-speed cycling, precise control, and clog resistance.

Conclusion
AutoJet Modular Spray Systems provide a comprehensive solution for optimizing spray applications, offering flexibility, efficiency, and cost savings across various industries.
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Catalog excerpts

Improve Product Quality and Productivity with Precision Spray Control-2

Self-contained AutoJet > ׮ Modular Spray Systems monitor, control and improve the performance of Spraying Systems Co. automatic spray nozzles. Proven in low flow rate spray applications, such as coating, cleaning and cooling, these systems provide quick payback by: Saving chemicals and eliminating overspray Օ Minimizing manual labor Improving product quality and reducing scrap > Modular Spray Systems are engineered from standard spray component kits. Design options can be specified on-site by you and your local sales engineer. Built at manufacturing locations around the world, your system can...

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Improve Product Quality and Productivity with Precision Spray Control-3

Select a configuration. > For easy installation into your plant, AutoJet Modular Spray Systems are available as panel-mount units, mobile SprayCarts or fully-enclosed SprayDesk systems for maximum protection in rugged environments.Stainless steel pressure tanks eliminate pumpmaintenance the only thing you need to provide is a pressurized air source for systems with air atomizing or air-actuated nozzles. Spray nozzle hook-up kits are available for use with a wide variety of spray nozzles. Pump delivery systems are also available. SprayDesk Panel Mount SprayCart Model 2250 Spray Controller > Pre-programmed...

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Basic Modular Spray Systems with manual control packages eliminate the design,specification and installation processes that often overload in-house engineering and maintenance staff. Just provide operating requirements and your sales engineer will configure your Modular Spray System using standard spray component kits. > Spray nozzles and hook-up kits Օ Stainless steel pressure tanks Ball valves, check valves, solenoid valves Օ Liquid strainers Liquid and air pressure regulators Օ Gauges Proximity sensorsSystem components are typically enclosed in a single panel for easy wall-mounting. Panel...

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AutoJet Modular Spray Systems equipped with Model 2050 Spray Controllers optimize the performance of Spraying Systems Co.s automatic spray nozzles with powerful onboard timing control software. > ҕ Ease of Operation Real-time monitoring of spray pressures ֖ Simple set-up and adjustment of spray pressures and timing parameters Advanced timing control Ֆ Object detection sensors to supply start and stop trigger signals On/off, delay parameters easily set; spray duration as low as one millisecond ֖ Anticipator and follower functionality for air atomizing nozzles Advanced Fault Sensing Ֆ Program fault...

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AutoJet Modular Spray Systems with Model 2250 Spray Controllers provide real-time control of spray processes. Patented SprayLogic > software allows the controllers to accurately monitor and automatically adjust spray performance based on whatΒs happening in your process. The Model 2250 Spray Controller can even monitor and compensate for external conditions that can critically affect the efficiency of your spraying system. > User-friendly interface Ֆ System status is shown on an easy-to-read LCD display Keypad with ֓smart keys allows for easy menu navigation and data entry ԕ Advanced timing control...

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Model 22AUH Automatic Spray Nozzles Provide intermittent liquid spray at any desired frequency up to 180 cycles per minute using only liquid pressure as the force for atomization. A variety of flat, hollow cone and full cone spray tips are available. JAU Automatic Air Atomizing Nozzles Produce an extremely fine spray by mixing compressed air with liquid. The air-actuated JAU nozzles cycle up to 180 times per minute and can be equipped with clean-out needles to minimize clogging. A unique metering adjustment is available which provides precise, repeatable flow rate adjustments with a few simple...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.