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I N D U ST R I A L H Y D R A U L I C S P R AY P R O D U C T S

I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S
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I N D U ST R I A L H Y D R A U L I C S P R AY P R O D U C T S

Product catalog summary
Introduction
This document serves as a catalog for industrial hydraulic spray products, highlighting a wide range of spray technology solutions. It underscores the company's dedication to sustainability and operational efficiency through advanced spray systems.
Product Offerings
The catalog features a diverse selection of hydraulic spray nozzles, air atomizing nozzles, automatic hydraulic and pneumatic nozzles, handheld spray guns, and specialized nozzles for specific applications like descaling and fire protection. The company offers an extensive variety of sizes and materials.
Quality Assurance
Products are manufactured to meet high standards, with ISO 9001:2015 and 14001:2015 certifications. Rigorous quality control and testing ensure reliable performance, and customization options are available for unique requirements.
Global Support and Services
The company provides global support with sales offices on six continents, offering services such as on-site sustainability assessments, nozzle maintenance workshops, and technical sales assistance.
Spray Control Systems
The catalog details AutoJet® spray controllers that automate control and monitoring of spray variables, enhancing system efficiency, increasing production, reducing labor costs, and improving safety.
Fluid Delivery Equipment
Headers, manifolds, injectors, and other devices are designed to optimize spray nozzle performance, with customization options available.
Testing and Validation
Advanced testing services ensure precision spray performance, utilizing tools like Computational Fluid Dynamics (CFD) for complex applications.
Educational Resources
The company offers educational resources, including video demonstrations and seminars, to enhance understanding and optimization of spray systems.
Conclusion
The catalog emphasizes the company's commitment to high-quality spray products and services, focusing on customization, global support, and continuous improvement through technology and education.
Case Studies
Over 200 case studies are available, showcasing improvements in sustainability, production, and cost reduction across various industries using spray technology.
Selection Guidelines
A guide is provided to help users select the appropriate nozzle type, emphasizing the importance of operating conditions and consulting local representatives.
Technical Reference
The document includes a technical reference section covering nozzle characteristics, capacity, spray performance considerations, and maintenance tips.
Ordering and Customer Service
Instructions for ordering products are provided, including contact information and guidance on finding products using indexes.
Key Nozzle Types
The document describes various nozzle types, detailing their spray angles, patterns, and typical applications.
Performance Considerations
Factors affecting spray performance, such as spray angle, coverage, and liquid properties, are discussed.
Theoretical Coverage and Spray Distance
A table illustrates theoretical spray coverage at various distances and angles, measured in inches and centimeters.
Pump Selection Guidelines
The document outlines the importance of selecting the right pump for spray nozzle operations, affecting nozzle selection and performance.
Spray Drop Size
Drop size is crucial for optimizing spray nozzle performance, with examples provided and the impact of liquid properties discussed.
Operating Pressure and Nozzle Materials
Standard materials for nozzles are listed, with a chart of abrasion resistance ratios provided.
Viscosity, Temperature, and Surface Tension
The document explains how these factors affect spray pattern formation and nozzle performance.
Summary of Spray Performance Considerations
A summary of factors affecting spray nozzle performance is provided, noting variations based on nozzle type and size.
Nozzle Characteristics
The performance of hollow cone spray nozzles is influenced by factors such as operating pressure and fluid properties.
Pressure Drop and Flow Rates
Tables for estimating pressure drops and friction loss data are included.
Maintenance Tips
Regular inspection and maintenance of spray nozzles are crucial to prevent performance degradation.
Safety Instructions
Safety precautions for operating pressurized spray systems are emphasized.
Technical References
Tables of equivalents for various units and formulas for conversions are provided.
Product Information
Details on full cone nozzles, including styles, spray patterns, and materials, are provided.
FullJet Nozzles
Specifications and performance data for FullJet nozzles, including spray angles and flow rates, are detailed.
Ordering Information
Guidance on ordering nozzles, including connection types and material codes, is provided.
Applications
Nozzles are suitable for various applications, including fire protection and industrial processes.
Additional Features
Features like adjustable ball fittings and strainers are highlighted.
Legal and Standards Compliance
The catalog complies with ISO standards and is protected under copyright laws.
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Catalog excerpts

I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-1

CATALOG TABLE OF CONTENTS

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-2

CATALOG TABLE OF CONTENTS TH AN K YO U F O R YO U R I N TER E ST I N OU R S PR AY P RO D U C T S WE’RE LOOKING FORWARD TO HELPING YOU OPTIMIZE YOUR OPERATIONS INVOLVING SPRAY TECHNOLOGY. HERE ARE JUST A FEW WAYS WE CAN ASSIST: • You’ll find the most extensive line of high-quality hydraulic spray products available in this catalog. However, if you don’t find exactly what you need, be sure to contact us. Our flexible manufacturing capabilities enable us to make products in additional sizes and materials quickly and efficiently. Special designs are also possible. Just tell us what you need. • Need...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-3

CATALOG TABLE OF CONTENTS H OW TO O R D E R A N D C U STO M E R S E RV I C E Spray System Optimization Selection Guidelines How to Order and Customer Service Technical Reference Full Cone Nozzles Flat Spray Nozzles Hollow Cone Nozzles Fine Spray Nozzles

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-4

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – R E L I A B L E Q U A L I T Y THE PRODUCTS YOU NEED AND PERFORMANCE YOU CAN COUNT ON You’ll find tens of thousands of hydraulic spray nozzles in this catalog but you can also visit spray.com to see tens of thousands more. Featured products include air atomizing nozzles, automatic hydraulic and pneumatic nozzles, handheld spray guns, tank cleaning equipment, air nozzles and nozzles for specialized operations like descaling, trim squirt, spray drying, fire protection and more. We offer nozzles in more sizes and materials than any other supplier,...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-5

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – G L O B A L S U P P O R T THE SERVICES YOU NEED, WHEN AND WHERE YOU NEED THEM OUR SOLE FOCUS ON SPRAY TECHNOLOGY ENSURES RESULTS IN YOUR OPERATIONS Since spray technology is all we do, we have a level of expertise that can’t be matched. Our sales engineers are factory-trained and only sell our spray products. Need to increase throughput in a coating operation? Eliminate waste or lower scrap? Cool products more quickly? Suppress dust? Minimize water and chemical use in cleaning operations? Just give us a call. With sales offices on six...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-6

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – P R E C I S I O N A DD I TI O N AL E QUIP M EN T TO O P T I MI Z E SPRAY N O ZZLE P E R F O R MA N C E SPRAY CONTROL Spray nozzles can only perform properly if the entire spray system is operating efficiently. That’s why we offer a wide range of AutoJet® spray controllers. Choose from basic automatic control, monitoring of spray variables or automatic adjustments of spray variables based on what is happening in your process. Adding a spray controller can help: • ncrease production through automation and enable I operation at variable line...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-7

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – C U S T O M I Z AT I O N HEADERS AND INJECTORS The equipment that supplies fluid to spray nozzles can have a big impact on performance. If the fluid flow isn’t adequate or the fluid delivery devices aren’t suitable for the operating environment, the entire process is in jeopardy. Unlike feed devices built by fabricators or in-house staff, our spray headers, manifolds, showers, injectors, lances and quills are designed to optimize the performance of our spray nozzles and streamline your operations. You can specify the length, number of...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-8

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – A DVA N C E D T E C H N I C A L S U P P O R T P E RFO R M AN C E VA L I DAT I O N BEF O R E YO U BU Y TESTING SERVICES HELP ENSURE PRECISION SPRAY PERFORMANCE In new spray applications or applications where spray performance is critical, it is important to understand how factors like these affect performance: • perating conditions such as pressure, temperature O and variable line speeds • The liquid being sprayed • he placement and position of nozzles in relation to T the target In many cases, experience and theoretical calculations can...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-9

CATALOG TABLE OF CONTENTS W H AT YO U C A N E X P E C T – R E S E A R C H A N D VA L I D AT I O N ADVANCED MODELING SERVICES AND MANUFACTURING CAPABILITIES FOR COMPLEX AND DEMANDING APPLICATIONS It is not feasible to replicate operating conditions for every application. Gas cooling, chemical injection, spray drying and tablet coating are just a few applications where we cannot spray the liquids used for safety reasons or procure comparable process equipment. Yet, in these applications, understanding spray performance is often critical to process efficiency, product quality, equipment longevity...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-10

CATALOG TABLE OF CONTENTS S P R AY SYS T E M O P T I M I Z AT I O N HOW YOU CAN BENEFIT FROM SPRAY SYSTEM OPTIMIZATION WAYS TO LEARN MORE EXPERT ADVICE AT YOUR PLANT Sustainability Assessments – Invite our team of experts to evaluate your cooling, coating, cleaning, drying, mixing or other operations. We will identify ways to: • Reduce water, chemical and energy use • Reduce scrap and waste • Reduce risk and improve safety Complimentary Lunch and Learn workshops – Select a topic, choose a date and invite your colleagues. We’ll provide lunch and an informative 60-minute session. Popular topics...

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-11

CATALOG TABLE OF CONTENTS S P R AY S YS T E M O P T I M I Z AT I O N EDUCATIONAL RESOURCES Video demonstrations and tutorials on spray.com and YouTube.com/sprayingsystems Explore our video library and learn about new spray products and techniques; best practices in maintenance procedures; what to look for in a spray pattern and more. Case studies on spray.com More than 200 case studies demonstrate how processors have improved operating sustainability, increased production and lowered costs by optimizing cooling, coating, cleaning, lubricating, drying and other applications using our spray technology....

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I N D U ST R I A L H Y D R A U L I C S P R AY   P R O D U C T S-12

CATALOG TABLE OF CONTENTS SELECTION GUIDELINES Use this general guide as a starting point if you're not sure which type of nozzle to use in your spray operation. However, keep in mind that performance varies based on operating conditions, so be sure to contact your local representative for assistance. ABSORBER TOWERS FullJet®, SpiralJet® and DistriboJet® full cone nozzles WhirlJet® hollow cone nozzles See spray.com for information on WindJet® compressed air and blower-powered air knife packages. AIRLESS SPRAYING FullJet and SpiralJet full cone nozzles WhirlJet hollow cone nozzles See spray.com...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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