AutoJet Gas Cooling System
1 / 4Pages

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Benefits • Precise control of gas temperature increases production by improving operating efficiency and reducing maintenance • Automated control of spray nozzles optimizes performance, reduces energy costs • System performance guaranteed • Broad range of nozzles from which to choose including high-temperature, abrasion- and corrosion-resistant designs including our energy-efficient FloMax® air atomizing nozzles • Compact footprint – 2' x 5' x 5' (.6 m x 1.5 m x 1.5 m); 4' x 5' x 5' with redundancy (1.2 m x 1.5 m x 1.5 m) • Total solution from a single source eliminates integration problems and the hassles of working with multiple vendors • Custom injectors including retractable and purge designs ensure optimal performance and reduce downtime • Modeling using Computational Fluid Dynamics (CFD) ensures injectors are properly placed in the gas stream to optimize cooling • Economical, durable solution AutoJet® Gas Cooling System Compact, automated system for efficient gas cooling with guaranteed performance Typical Applications Gas Conditioning Cement Non-Ferrous Smelters Power Generation Steelmaking Waste Incineration From Specifications Three system options: – GCS-30: 30 gpm (113.6 l/min) total flow – GCS-60: 60 gpm (227.1 l/min) total flow – GCS-100: 100 gpm (378.5 l/min) total flow Liquid pressures to 250 psig (17.9 barg) Air flow rates to 400 scfm (679 Nm3/hr) FloMax air atomizing nozzles typical; other air atomizing nozzles available System options: air flow measurement, second spray zone, system redundancy, system enclosure

Effective Gas Cooling Requires Control 2 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Gaining control of gas temperature, humidity and volume is required to: • Effectively control emissions • Ensure peak operating efficiency of ESP and other downstream equipment • Minimize energy consumption • Reduce maintenance time caused by wetting and sludge build-up • Extend wear life of critical equipment such as fans and duct work by reducing gas velocity Our AutoJet® Gas Cooling System provides total control of all system components to simplify and streamline the gas cooling process. Here’s...

Full color graphical interface provides easy to read set point temperatures, air pressures and liquid flow rates Alarms monitor supply pressure, nozzle atomizing air pressure, nozzle liquid pressure, pump pressure, liquid flow rate and outlet temperature 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com 3 Nozzle Performance for Every Application Our patented FloMax® air atomizing nozzles are usually the nozzle of choice for gas cooling. That’s because these nozzles deliver a finely atomized spray using very little energy. The result is 100% evaporation, reduced consumption of compressed...

Injector Solutions Ranging from Simple to Complex We offer a full range of spray injectors. Our standard lightweight FloMax® injectors are readily available in 0°, 45° and 90° configurations with quick-release or bolt-on flanges with optional adapters, cooling jackets, purge tubes and protective tubes. Many gas cooling operations require a non-standard solution to meet challenging physical spaces or hostile environments. Common requirements include insulated, water- and steam-jacketed, recirculating, retractable and/or cluster nozzle injector designs in a wide range of high-temperature and...