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AutoJet Gas Cooling System

AutoJet Gas Cooling System

AutoJet Gas Cooling System

Product catalog summary
Benefits
  • Precise control of gas temperature enhances production efficiency and reduces maintenance.
  • Automated spray nozzle control optimizes performance and reduces energy costs.
  • Guaranteed system performance with a wide range of nozzle options, including high-temperature and corrosion-resistant designs.
  • Compact system footprint and total solution from a single source to avoid integration issues.
  • Custom injectors ensure optimal performance and reduce downtime, with CFD modeling for optimal injector placement.
Specifications
  • Three system options: GCS-30, GCS-60, and GCS-100 with varying flow rates.
  • Liquid pressures up to 250 psig and air flow rates up to 400 scfm.
  • System options include air flow measurement, second spray zone, and system redundancy.
Effective Gas Cooling
  • Control of gas temperature, humidity, and volume is crucial for emission control and equipment efficiency.
  • Automatic monitoring and adjustment of air and liquid flow ensure precise cooling.
  • Standard and optional alarms for monitoring system performance.
Nozzle Performance
  • FloMax® air atomizing nozzles provide efficient spray with minimal energy use.
  • Features include anti-bearding versions, lower installation costs, and a wide choice of materials.
Injector Solutions
  • Range of spray injectors available, including standard and custom designs for challenging environments.
  • Manufacturing and testing adhere to ASME, ANSI, and ASTM standards.
Optimal Nozzle and Injector Placement
  • Use of proprietary software and CFD modeling to determine optimal nozzle type and placement.
See more

Catalog excerpts

AutoJet Gas Cooling System-1

1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Benefits • Precise control of gas temperature increases production by improving operating efficiency and reducing maintenance • Automated control of spray nozzles optimizes performance, reduces energy costs • System performance guaranteed • Broad range of nozzles from which to choose including high-temperature, abrasion- and corrosion-resistant designs including our energy-efficient FloMax® air atomizing nozzles • Compact footprint – 2' x 5' x 5' (.6 m x 1.5 m x 1.5 m); 4' x 5' x 5' with redundancy (1.2 m x 1.5 m x 1.5 m) • Total solution from a single source eliminates integration problems and the hassles of working with multiple vendors • Custom injectors including retractable and purge designs ensure optimal performance and reduce downtime • Modeling using Computational Fluid Dynamics (CFD) ensures injectors are properly placed in the gas stream to optimize cooling • Economical, durable solution AutoJet® Gas Cooling System Compact, automated system for efficient gas cooling with guaranteed performance Typical Applications Gas Conditioning Cement Non-Ferrous Smelters Power Generation Steelmaking Waste Incineration From Specifications Three system options: – GCS-30: 30 gpm (113.6 l/min) total flow – GCS-60: 60 gpm (227.1 l/min) total flow – GCS-100: 100 gpm (378.5 l/min) total flow Liquid pressures to 250 psig (17.9 barg) Air flow rates to 400 scfm (679 Nm3/hr) FloMax air atomizing nozzles typical; other air atomizing nozzles available System options: air flow measurement, second spray zone, system redundancy, system enclosure

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AutoJet Gas Cooling System-2

Effective Gas Cooling Requires Control 2 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com Gaining control of gas temperature, humidity and volume is required to: • Effectively control emissions • Ensure peak operating efficiency of ESP and other downstream equipment • Minimize energy consumption • Reduce maintenance time caused by wetting and sludge build-up • Extend wear life of critical equipment such as fans and duct work by reducing gas velocity Our AutoJet® Gas Cooling System provides total control of all system components to simplify and streamline the gas cooling process. Here’s how...

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AutoJet Gas Cooling System-3

Full color graphical interface provides easy to read set point temperatures, air pressures and liquid flow rates Alarms monitor supply pressure, nozzle atomizing air pressure, nozzle liquid pressure, pump pressure, liquid flow rate and outlet temperature 1.800.95.SPRAY | Intl. 1.630.665.5000 | www.spray.com 3 Nozzle Performance for Every Application Our patented FloMax® air atomizing nozzles are usually the nozzle of choice for gas cooling. That’s because these nozzles deliver a finely atomized spray using very little energy. The result is 100% evaporation, reduced consumption of compressed air...

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AutoJet Gas Cooling System-4

Injector Solutions Ranging from Simple to Complex We offer a full range of spray injectors. Our standard lightweight FloMax® injectors are readily available in 0°, 45° and 90° configurations with quick-release or bolt-on flanges with optional adapters, cooling jackets, purge tubes and protective tubes. Many gas cooling operations require a non-standard solution to meet challenging physical spaces or hostile environments. Common requirements include insulated, water- and steam-jacketed, recirculating, retractable and/or cluster nozzle injector designs in a wide range of high-temperature and corrosion-resistant...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.