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LANCE CONVERSION SERIES CAPS

LANCE CONVERSION SERIES CAPS
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LANCE CONVERSION SERIES CAPS

Product catalog summary
Introduction
The document introduces the CLICK&DRY™ nozzle system, highlighting its benefits in hygiene, performance, and cost reduction. It is compatible with existing lances and features advanced technology that enhances dryer performance without welding.

Key Features
  • Push-Fit Clasp Technology: Facilitates easy cleaning and pressure sealing, extending operational life and optimizing product quality.
  • Seal-In-Disc™ Technology: Prevents O-ring extrusion and meets international sealing standards for high-pressure applications.
  • Concentric Clasp Technology (CCT): Ensures perfect alignment of wear parts, improving spray performance and wear life.
  • Drip-Pro™ Check Valve: An optional feature providing a positive shut-off, eliminating outdated sealing methods.

Design and Performance
The system features a smooth hygienic cap chamber, reducing product build-up and enhancing cleanliness. Its aerodynamic design improves airflow, while robust cap threads and protection skirts prevent damage.

Operational Benefits
  • Easy Installation: Screw-on caps and adaptors allow upgrades without changing existing lance adaptors.
  • Long Life Wear Parts: The design extends the life of wear parts, reducing replacement costs.
  • Improved Sealing: The axial compressive seal system prevents leakage and meets high-pressure standards.

Safety and Compliance
The system complies with ASME B31.3 standards, emphasizing safe pressure limits and warning against older nozzle designs that may not meet current safety standards.

Conclusion
The CLICK&DRY™ nozzle system offers significant improvements in hygiene, performance, and cost efficiency, making it a superior choice for high-pressure dryer operations.
Introduction
The document discusses the importance of sealing standards in dryer nozzles, highlighting the limitations of traditional radial seal arrangements and the advantages of the Click&DryTM axial seal arrangement.

Sealing Standards and Pressure Limits
Global sealing standards typically limit pressure to around 100barG without backup rings, with JIS B2406 allowing up to 255barG under specific conditions. Click&DryTM operates without expensive backup rings and high duro-seals, suitable for modern dryers exceeding these pressures.

Stress Analysis and Safety Factors
The document includes a stress analysis of common nozzle types, showing older components often operate beyond their yield stress. Click&DryTM maintains stress concentrations within allowable limits, enhancing safety and reliability.

Product Features and Benefits
Click&DryTM offers features like a full axial compressive seal system, galling-resistant threads, and improved nozzle performance, reducing operating costs and extending wear life.

Guarantees and Support
Click&DryTM provides a wear and breakage guarantee, offering free replacements under specific conditions. The guarantee covers wear parts for one year and breakages for two years.

Upgrade Options
Details on upgrade options include conversion adaptors and Easy-Out CCT Clasp systems, enhancing wear part alignment and maintenance ease. Optional features like the Drip-ProTM Check Valve improve performance.

Conclusion
Click&DryTM offers a comprehensive solution for modern dryer operations, combining advanced sealing technology with robust support and maintenance options.
Introduction
The document provides information about the Easy-out CCT Clasp by Spray Nozzle Engineering, designed to improve dryer safety with a Full Axial No Gap seal solution.

Spray Dry Safety Handbook
A handbook titled "The 10 facts on spray dry safety" serves as a training guide for identifying risks in operations and nozzle designs used in high-pressure spray drying.

Product Warranty and Specifications
The manufacturer offers a warranty for replacement, repair, or refund if the product is defective within 90 days of sale or shipment. The warranty excludes transportation costs and does not cover consequential damages.

Legal and Technical Information
Products may be protected by worldwide patents. Specifications are subject to change without notice, and all dimensions are approximate. The document concludes with a disclaimer regarding the company's liability.
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Catalog excerpts

LANCE CONVERSION SERIES CAPS-1

HYGIENE | LONG LIFE | HIGH PERFORMANCE | GREATER RETURN LANCE CONVERSION SERIES CAPS Getting started with CLICK&DRYTM is easy using screw-on caps. Begin with the CLICK&DRYTM advantage today without welding. ELD UP W G No n to ch eed und ange am olde aged rl adap ance tors PE ~pat. & other pat. pend. CUSTOM MADE TO FIT EXISTING LANCES Push-Fit Clasp Technology Easy Cleaning Full Axial Pressure Sealing Longer Operational Life Optimized Product Quality Improved Spray Performance ‘No Seal Groove’ Smooth Hygienic Cap Chamber~ Longer Life Wear Parts~ inc. Seal-In-DiscTM Spray Nozzle Engineering www.spraydrynozzle.com 18052202_CND Full Axial Sealing~ OPTIONAL Without Expensive Concentric Clasp Backup Rings Technology (CCT)~ OPTIONAL Drip-ProTM Check Valve~ IT’S ALL ABOUT HYGIENE, QUALITY, PERFORMANCE, PRODUCTIVITY AND REDUCED OPERATING CO

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LANCE CONVERSION SERIES CAPS-2

What's the CLICK&DRYTM difference? THE UNIQUE CLICK&DRYTM NOZZLES STAND OUT FROM THE COMPETITION. EXPLORE THE FEATURES THAT MAKE A REAL DIFFERENCE: Entry Level Conversion Retainer Cap (no welding required) 2 Seal-In-Disc™~ Orifice Disc System The O-ring is conveniently located in the disc for easier cap cleaning and increased hygiene. This permits a lower outer-face profile to reduce product build up (also known as bearding) whilst delivering the added benefit of greater cap strength at high pressure. Seal-In-DiscTM allows for a lower cap profile to further reduce product build up (bearding)....

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LANCE CONVERSION SERIES CAPS-3

Do you know about our unique wear and breakage guarantee? ISSI Or we will replace for free* see inside 1 YEAR WEAR COVER - DISC & SWIRL 2 YEAR NO WEAR PART BREAKAGES^ Optional features available with an upgrade to the Conversion Adaptor Cap, full Compact or full SuperMaxi with Easy-Out CCT Clasp Full CLICK&DRYTM upgrade (welding required) For all the benefits of CLICK&DRYTM, full upgrade to CLICK&DRYTM COMPACT is required. This is the ideal solution where your old lances and hardware are damaged and require replacement. Refer to the CLICK&DRYTM Compact series Brochure for more information. 1...

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LANCE CONVERSION SERIES CAPS-4

CLICK&DRYInnovative TechnologyHYGIENE | LONG LIFE | HIGH PERFORMANCE | GREATER RETURNLong Life Hi-flo Compact Swirl Long Life Seal-In-DiscTM ~ A long life compact New Traditional design with the same flow performance The compact CLICK&DRY™ swirl design delivers equal performance in comparison to traditional larger thick swirls commonly used in many dryers. To achieve this, the tangential inlet length of the CLICK&DRY™ compact swirl is uncompromised, achieving significant benefits in size reduction, superior strength and improved performance. Allows smoother Cap internals, greater hygiene, reduced...

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LANCE CONVERSION SERIES CAPS-5

Galling resistant threads CLICK&DRYTM Conversion Caps are designed with galling resistant threads, which assists in reducing thread damage during lance handling. Ask us about the optional Anti-galling protection and guarantee available with the CLICK&DRYTM Compact Series. Seal Face Protection Skirt ~ Optional Seal Face Protection Skirt for CLICK&DRYTM Compact and SuperMaxi Series. World’s first unique heavy-duty dual seal face protection. This robust cap protection skirt is designed for protection against O-ring seal groove damage. # OPTIONAL: requires approved Body upgrade. Full Axial Compressive...

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LANCE CONVERSION SERIES CAPS-6

CLICK&DRY HYGIENE | LONG LIFE | HIGH PERFORMANCE | GREATER RETURN Hygiene © Smooth Cap chamber hygienic design and no dirty O-ring groove for easy cleaning within the fluid path © Low Cap profile - less product build up (bearding) © Larger thread design for easier cleaning CLICKS DRY™ 's easy dean smooth internal Cap chamber OtherCap chambers Hard to reach contaminant Scrubbing access is important! Smoother, cleaner surface Dirty O-ring Long Life Wear Parts © Seal-In-DiscTM (Orifice Disc) Technology and Hi-Flo Swirl are unique design features exclusive to CLICK&DRY™. This innovation delivers...

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LANCE CONVERSION SERIES CAPS-7

GREATER STRENGTH MEANS GREATER PRESSURE INTEGRITY. OLDER NOZZLE HARDWARE VS CLICK&DRYTM The Click&DryTM design makes safety and pressure integrity its number one design priority. Since the early 1970's, high volume powder production has seen the emergence of nozzle type dryers as a major developing trend, resulting in steadily increasing operating pressures to achieve the volumes and consistencies required. This placed enormous demand upon pre-existing nozzle hardware designs, which over time has essentially remained unchanged. Today, it is not readily shown that this hardware is operable without...

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LANCE CONVERSION SERIES CAPS-8

Service Support, Maintenance and Guarantee Work with the most dedicated and experienced support team to assist you with all your nozzle requirements. With over two decades of experience working with Plant Operators, we've developed a customer and solution focused service, support materials, training and a complete range of low impact tools; to give our customers the product confidence that they need. CLICK&DRYTM offers free consultation and custom solutions to suit your requirements. Choosing CLICK&DRYTM not only delivers a product that reduces operating costs, extends wear life and improves...

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LANCE CONVERSION SERIES CAPS-9

Do you know about our unique wear and breakage guarantee? NEW for OLD FREE replacement Guaranteed! Or we will replace for free* see inside 1 YEAR WEAR COVER - DISC & SWIRL 2 YEAR NO WEAR PART BREAKAGES^ 1 Year Wear Cover on Disc and Swirl 2 Years No Wear Part Breakages We are so confident in the longevity of our proven CLICK&DRYTM system, that in the highly unlikely event that you experience a problem, we offer you this exclusive replacement guarantee. Available to end users from first date of commissioning or upgrading any dryer to select CLICK&DRYTM systems. 1 YEAR WEAR COVER - DISC AND SWIRL...

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LANCE CONVERSION SERIES CAPS-10

Compact Push Fit Conversion Range Start with the basics, start with CLICK&DRYTM entry level (no lance welding) Conversion Retainer and Cap The first step toward improved sealing, cap chamber hygiene and reduced bearding. Getting started with CLICK&DRYTM is easy using a single replacement crew-on cap. Begin with the most compact conversion push-fit retainer cap option. Features Push Fit Retainer Assembly Easy assembly. Entry level wear part alignment Full Axial Compressive Seal System Improve pressure sealing to reduce leakage Easy clean and high strength Galling resistant threads Come with Seal-In-Disc...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.