PSIS
20Pages

PSIS EXPRESS ON-LINE PET PREFORM COLOR INSPECTION SYSTEM

Sprana is high-tech company with the strong focus on creation of innovative on-line/ in-line/ at-line Industrial Monitoring and Control Quality solutions in Process Manufacturing based on Machine Vision and Applied Spectroscopy.

MACHINE VISION SOLUTIONS W e p r o v i de o u r c l i en ts a c o m b in a ti o n o f Hardware and Software Machine Vision so l ut i o ns i n su c h a r ea s a s: Automatic Defect inspection Process Control vision systems On-line/In-line/At-line Embeded solutions Product and Process analysis Customized Inspection systems

INCREASE PRODUCTIVITY Easier tracking and tracing Vision system allows to inspection of throughout your operation. hundreds, even thousands of parts per minute. INCREASE WORKING TIME inspect objects which are

EXPRESS ON-LINE PET PREFORM COLOR INSPECTION SYSTEM

MAIN PROBLEM Color of PET preforms may change slightly and gradually (little by little). It is difficult and sometimes impossible to see or recognize such insignificant changes by human eye.

SYSTEM DESCRIPTION PET preforms color inspection system (PSIS) is designed to enable automated preforms color stability check directly on the production line by which preforms are being transferred from the moulding machine to holding containers. PSIS is a machine vision system which continuously trace images of manufactured preforms on-line, analyzes these images and provides the color of manufactured preforms and their color shift.

TYPES OF PET PREFORMS The color range of PET preforms is divided into 4 different categories: dark preforms that transmit natural light through one wall. light preforms with paint, preforms that do not transmit A color discrepancy to be detected by PSIS sistem is assigned individually for each category, expressing it as a difference between the benchmark and non-conforming color. Currently, color control of ALL 4 CATEGORIES of PET preforms is CONFIRMED AND TESTED

EASY INTEGRATION into pr oduction line CONTINUOUS WORK EXPRESS INSPECTION INTEGRATED OPERATION PRE-DEFINED PROFILES with contr ol r oom of the factor y INSPECTION OF PREFORMS WITH VARIOUS: s h ape, size, co l o r , o p a qu e, of common types ROBUST, ENTIRELY INDUSTRIAL SOLUTION

PROGRAM OVERVIEW Program interface is user-friendly and simple. Special skills or education are not required for program users. COLOR GRAPH LAST DEFECT LIVE VIDEO

PREFORM COLOR OUT OF RANGE ALERT When the color of PET preforms is good, the status button is green. When the color of performs got out of the control limits it triggers program alert and status button turns red. All related information records into log of events and history. Alert could be accompanied with signal light and sound alarm.

OTHER ALERTS Lighting is improper. The program alerts when lighting becomes too bright and too dark or camera has incorrect light settings for preform inspection. Foreign object appears onto production line. A preform with very different color appears. Large amount of preforms stuck onto production line.

All major information related with PSIS operation records into history. History page looks like a scalable log of events placed on timeline. Profile activation label. Indicates when and which profile was applied. Photo from camera according to active alert tag. Scaling buttons.

PSIS equipment is to be placed over the production line so that recently made preforms from the moulding machine would slide through PSIS equipment onto production line which then transfers preforms to holding containers. Usually PSIS installation and configuration takes up to 2 days.

SYSTEM CONTENTS Detection Unit with ind us t r i al c am er a Control Unit / Industrial PC C P U Intel C or e i 5, 4 G B R A M , Linux (Ubu n t u ) signal light PSIS CONTROL UNIT/ PC SYSTEM CONNECTION SCHEME

and increase revenue of your factory Maximization production line efficiency: Faster manufacturing with fewer defective products and lower labor costs. Defect detection at THE VERY BEGINNING of production process: Defective preforms are immediately detect in early stage of production, thereby scaling down amount of works with obviously improper products. Fast payback on initial investment.

RETAL UKRAINE PE T pr efo r m mo u l di n g pl a n t, D ni pr o petr o vsk, Ukr a i n e.

DESCRIPTION OF WORKS Production time TERM from 3 months (depends on quantity and availability of components) Equipment installation and connection Configuration of software and hardware components Testing and delivery of equipment and software

C O N TAC T Know More About Us Feel free t o c on t ac t u s r i g ht no w Vilnius, Lithuania