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2018 ShockLog 298 : Large Power Transformer Case Study

2018 ShockLog 298 : Large Power Transformer Case Study

2018 ShockLog 298 : Large Power Transformer Case Study

Product catalog summary
Introduction
The case study focuses on the use of ShockLog 298 in the power generation industry, specifically for large power transformers. These transformers are heavy yet sensitive, and even low G-Force impacts can cause internal damage.

Challenge
The main challenge was to identify and monitor events causing damage to transformers during transport, as undetected damage could lead to costly installations.

Solution
ShockLog 298 recorders were used to capture direction, amplitude, and duration of impact forces. It was determined that low-frequency impacts during transport were causing failures. This data helped in improving product design and setting alarm thresholds to prevent the installation of damaged transformers.

Real-Time Impact Data
The ShockLog 298 is a robust impact recorder that monitors critical parameters such as impact, vibration, and temperature. It provides real-time data through cellular or satellite communication, alerting users to potential damage.

Benefits
  • Alerts for inspection of goods and equipment.
  • Establishes baseline damage boundaries.
  • Detects mishandling during shipping and storage.
  • Facilitates adjustments in packaging and transport methods.
  • Identifies improvement opportunities through journey profiling.


SpotSee Cloud
The SpotSee Cloud aggregates trip data in real-time, offering easy-to-read graphs and data visualization, including impact locations, histograms, and temperature data.

SpotSee Cloud Features
  • Secure web portal access to data from anywhere.
  • Real-time incident reporting and tracking.
  • Alarms with detailed impact information.
  • Visualization of impacts over time.
  • Comprehensive impact histograms.
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Catalog excerpts

2018 ShockLog 298 : Large Power Transformer Case Study-1

Large Power Transformer Case Study: ShockLog 298 Industry: Power Generation Application: Large Power Transformer Challenge: Power transformers are heavy (as much as 410 tons 372,000 kilograms), yet extremely sensitive. Impacts of relatively low G-Force value can cause enough internal damage that a transformer should not be installed even if there are no physical signs. To prevent the costs associated with installation of a damaged transformer, a company needed to understand what type of events were causing damage to their product and then monitor for those events. Solution: Using ShockLog 298 recorders, the company recorded direction, amplitude, and duration of impact forces to their transformers to determine that low frequency impacts (duration > 50 milliseconds) during transport were causing failure. Capturing the acceleration (waveform) and impact duration helped the company to both make product design improvements and set alarm threshold levels to monitor the product while in transport and avoid the costly installation of damaged product.

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2018 ShockLog 298 : Large Power Transformer Case Study-2

Large Power Transformer Case Study: ShockLog 298 Real-Time Impact Data The ShockLog 298 is a highly durable impact recorder that can be configured to monitor critical parameters, providing an unmistakable alert that an impact to a shipment or equipment may have compromised its integrity, performance, or safe operation. The ShockLog 298 monitors impact, events, vibration, and internal temperature and provides peak value (time slot) and summary period journey profile data. Combined with either a cellular communication module (ShockLog Cellular) or Satellite communication (ShockLog Satellite), the...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.