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On-line Machine Condition Monitoring
On-line Machine Condition Monitoring
The CMS System is an advanced, modular, software-controlled on-line machine condition monitoring system designed to detect early faults, prevent unplanned downtime, and reduce maintenance costs. It is widely used in various industries for efficient and profitable production management.
System Components
The CMS System comprises four types of measuring units, each serving a specific purpose:
- Shock Pulse Measurement: Monitors rolling bearings for damage, lubrication, alignment, and load effects.
- Vibration Severity Measurement: Follows ISO standards to detect mechanical faults like unbalance and loose parts.
- Analog Signal Monitoring: Correlates data on flow, pressure, temperature, etc., with shock pulse and vibration measurements.
- Vibration Monitoring with Spectrum Analysis: Targets specific fault symptoms for machine-specific condition evaluation.
Software and Evaluation
The core software, Condmaster®Nova, processes data from all SPM devices, providing an easy-to-understand color-coded evaluation based on empirical data and international standards. It allows precise calibration and immediate diagnosis.
System Configuration
The CMS System can support up to 240 measuring units, connected via LAN networks, and managed by Condmaster®Nova. Remote monitoring is possible via modem, with data stored for up to a week.
Measuring Units
- BMS Units: Monitor shock pulses on 16 channels using transducers connected by coaxial cables.
- VMS Units: Monitor vibration severity on 8 channels, with relays for external alarms.
- AMS Boards: Monitor analog signals on 16 channels, with optional RPM boards.
- VCM-20 Units: Perform vibration analysis up to 20,000 Hz, with 8 or 24 channels for vibration and RPM.
Technical Specifications
The system features robust construction with stainless steel housings, IP65 protection, and high-quality transducers and cables. It supports various power supplies and operates within a temperature range of 0 to 55°C.
Conclusion
The CMS System offers comprehensive on-line monitoring capabilities, ensuring efficient maintenance and early fault detection. It is supported by a global network providing technical service and training.
Catalog excerpts
On-lineMachine Condition Monitoring [The CMS System] >
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Strategic monitoring control your costs > The CMS System is a modular, software controlled on-line machine condition monitoring system with automatic data evaluation. It is applied by leading industries all over the world for early fault detection, to avoid production losses through unplanned downtime, and to reduce the overall costs for maintenance. The CMS System contains four types of measuring units, each with a specific task. This allows you to select the most cost-effective installation that meets your technical requirements: Shock pulse measurement on rolling bearings supplies data on...
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Take out insurance it pays > LAN networks . A system unit with alarm relay links the measuring units with a PC. Up to 9 such systems can be handled by the software Condmaster A CMS System can contain up to 240 measuring units for bearing condition and vibration severity. They are supplied with 230 or 115 Vac and connected in series via the data cables in one or two alarm limits and relay connection for each channel. > ֮ Nova. For remote monitoring, use a connection via modem . Up to one weeks measuring results for are stored in the units, to be recalled at suitable intervals. All settings are...
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Reliable information stay on top > Condmaster > ֮ Nova is SPMs universal condition monitoring program, used for hand-held data loggers as well as on-line systems. It operates under several Windows versions and uses SQL Server as a database handler. Purely administrative data is kept at a minimum - you can set up one measuring point for as many as 9 different monitoring tasks, including two free value, user defined measuring functions. You work with your familiar adminis- trative machine data and simply instruct Condmaster > Ү Nova to accept your name and number formats. The expert knowledge needed...
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VCM Measuring Unit Processor AMD Geode 500 MHz Memory 256 MB RAM Storage 1 GB Compact Flash Ethernet LAN 2 x 10/100 Mbit Interfaces for Monitor (VGA), mouse (PS/2), keyboard (PS/2)Operating system Windows XP Embedded Software SPM software Condmaster > General, CMS System Measuring units 240 of BMS, VMS and AMS, plus VCM System unit 1 (not needed for VCM) with system relayOperating software Condmaster Housing Stainless steel, inlets nickel plated brass, neoprene gaskets, IP 65, wall mounted, weight 4.5 kgPower supply 230 / 115 V AC, 10 VA Temperature 0 to 55 C Data cable Shielded, 4 conductors...
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