Model HP - Pneumatic Heat Insert Driver
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Model HP - Pneumatic Heat Insert Driver - 1

INSERT INSTALLATION TECHNOLOGY Pneumatic Heat Insert Driver Guard is standard with all machines — Shown with optional fixture The SPIROL Model HP Pneumatic Heat Insert Driver provides an accurate and consistent method to install virtually any type of Heat/Ultrasonic Style Insert into thermoplastic assemblies. As much as 75% of an Insert’s performance is the direct result of how well it was installed. Therefore, in order to maximise performance, all of the factors that impact installation must be carefully controlled. SPIROL’s Model HP Pneumatic Heat Insert Driver has been designed to eliminate the dependency on the operator to control the factors of time, temperature and pressure to ensure nearly perfect flow of the plastic for optimal retention and performance. To operate this machine, the operator loads a plastic moulded component into a fixture, and then places the Insert into the hole of the plastic boss. The operator activates the machine by simply touching the dual opto-touch sensors. The heated tip advances until the Insert is melted into the component to the preset depth. The orientation head retracts, and the operator safely unloads the completed assembly. Design Features/Benefits: Reliable: - Easily adjustable temperature setting with Hi-Low temperature lockout for optimal melt and flow of plastic - Easy set timer for installation quality and consistency Safe: - Guarded pinch points and ergonomically correct zero-force optical sensor actuation with anti-repeat, anti-tie down feature Quiet: - Silent operation eliminates the harsh noise associated with Dual and Triple HP versions ultrasonic installation methods available to install multiple Accurate: - Micrometre style insertion depth adjustment for precise Insert Inserts simultaneously. positioning within the part - Pneumatic operation, with pressure regulator and flow controls to precisely control the insertion force and speed Optional alignment Versatile: - Installs Inserts ranging in sizes from M2 to M8 metric threads and fixtures available. from No. 2 to 3/8” unified threads - Easily interchangeable heat tips for maximum versatility - Can be easily configured to accommodate a variety of applications Manual and other automated installation machines are also available from SP

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Model HP - Pneumatic Heat Insert Driver - 2

Innovative fastening solutions. Application Lower assembly costs. Engineering Coiled Spring Pins Alignment Dowels / Bushings Slotted Spring Pins Spacers & Rolled Tubular Components Solid Pins Compression Limiters Application: A manufacturer of automotive plastic electronic modules was experiencing installation problems with an Insert, as well as insufficient performance of the Insert during assembly of the mating component. Each time an Insert was installed incorrectly the assembly had to be discarded. Assemblies were also scrapped if the Insert rotated in the plastic while tightening the...

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